Ordered Porous TiO2@C Layer as an Electrocatalyst Support for Improved Stability in PEMFCs

Robust Porous TiN Layer for Improved Oxygen Evolution Reaction Performance

The poor reversibility and slow reaction kinetics of catalytic materials seriously hinder the industrialization process of proton exchange membrane (PEM) water electrolysis. It is necessary to develop high-performance and low-cost electrocatalysts to reduce the loss of reaction kinetics. In this study, a novel catalyst support featured with porous surface structure and good electronic conductivity was successfully prepared by surface modification via a thermal nitriding method under ammonia atmosphere. The morphology and composition characterization-confirmed that a TiN layer with granular porous structure and internal pore-like defects was established on the Ti sheet. Meanwhile, the conductivity measurements showed that the in-plane electronic conductivity of the as-developed material increased significantly to 120.8 S cm−1. After IrOx was loaded on the prepared TiN-Ti support, better dispersion of the active phase IrOx, lower ohmic resistance, and faster charge transfer resistance were verified, and accordingly, more accessible catalytic active sites on the catalytic interface were developed as revealed by the electrochemical characterizations. Compared with the IrOx/Ti, the as-obtained IrOx/TiN-Ti catalyst demonstrated remarkable electrocatalytic activity (η10 mA cm−2 = 302 mV) and superior stability (overpotential degradation rate: 0.067 mV h−1) probably due to the enhanced mass adsorption and transport, good dispersion of the supported active phase IrOx, increased electronic conductivity and improved corrosion resistance provided by the TiN-Ti support.

Stainless Steel-Supported Amorphous Nickel Phosphide/Nickel as an Electrocatalyst for Hydrogen Evolution Reaction

Recently, nickel phosphides (Ni-P) in an amorphous state have emerged as potential catalysts with high intrinsic activity and excellent electrochemical stability for hydrogen evolution reactions (HER). However, it still lacks a good strategy to prepare amorphous Ni-P with rich surface defects or structural boundaries, and it is also hard to construct a porous Ni-P layer with favorable electron transport and gas-liquid transport. Herein, an integrated porous electrode consisting of amorphous Ni-P and a Ni interlayer was successfully constructed on a 316L stainless steel felt (denoted as Ni-P/Ni-316L). The results demonstrated that the pH of the plating solution significantly affected the grain size, pore size and distribution, and roughness of the cell-like particle surface of the amorphous Ni-P layer. The Ni-P/Ni-316L prepared at pH = 3 presented the richest surface defects or structural boundaries as well as porous structure. As expected, the as-developed Ni-P/Ni-316L demonstrated the best kinetics, with η10 of 73 mV and a Tafel slope of ca. 52 mV dec-1 for the HER among all the electrocatalysts prepared at various pH values. Furthermore, the Ni-P/Ni-316L exhibited comparable electrocatalytic HER performance and better durability than the commercial Pt (20 wt%)/C in a real water electrolysis cell, indicating that the non-precious metal-based Ni-P/Ni-316L is promising for large-scale processing and practical use.

Improved performance of self-reactivated Pt-ThO2/C catalysts in a direct ethanol fuel cell

A novel self-reactivated catalyst Pt–ThO₂/C was prepared for the first time by selecting radioactive material ThO₂ as the catalytic additive to address the low activity and toxicity of the anode Pt/C catalyst in a direct ethanol fuel cell. The catalytic activity and resistance to CO poisoning of Pt-6.67 wt%ThO₂/C were found to be superior to those of Pt/C–NaBH₄ in electrochemical workstation and single-cell tests. It is speculated that the exist of ThO₂ not only improves the catalytic activity via the synergistic effect of Pt and Th, but also produces a large amount of radiolysis products, OH radicals, due to ²³²Th which oxidatively desorbs CO from Pt–CO_ads and solves the CO poisoning problem.

Self-reactivation of Pt–ThO₂/C achieved by introducing radioactive material ThO₂ improves the performance of the original Pt/C catalyst.

Molten salt synthesis of carbon-supported Pt–rare earth metal nanoalloy catalysts for oxygen reduction reaction

The synthesis mechanism of Pt–RE nanoalloy particles prepared by one-step molten salt synthesis as an advanced ORR catalyst is proposed.