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Epoxy Compositions with Reduced Flammability Based on DER-354 Resin and a Curing Agent Containing Aminophosphazenes Synthesized in Bulk Isophoronediamine. Polymers (Basel) 2022; 14:polym14173592. [PMID: 36080667 PMCID: PMC9460727 DOI: 10.3390/polym14173592] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/12/2022] [Revised: 08/25/2022] [Accepted: 08/29/2022] [Indexed: 11/23/2022] Open
Abstract
A method for the synthesis of an amine-containing epoxy resin curing agent by dissolving hexakis-[(4-formyl)phenoxy]cyclotriphosphazene in an excess of isophoronediamine was developed. The curing agent was characterized via NMR and IR spectroscopy and MALDI-TOF mass spectrometry, and its rheological characteristics were studied. Compositions based on DER-354 epoxy resin and the synthesized curing agent with different amounts of phosphazene content were obtained. The rheological characteristics of these compositions were studied, followed by their curing. An improvement in several thermal (DSC), mechanical (compression, tension, and adhesion), and physicochemical (water absorption and water solubility) characteristics, as well as the fire resistance of the obtained materials modified with phosphazene, was observed, compared with unmodified samples. In particular, there was an improvement in adhesive characteristics and fire resistance. Thus, compositions based on a curing agent containing a 30% modifier were shown to fulfill the V-1 fire resistance category. The developed compositions can be processed by contact molding, winding, and resin transfer molding (RTM), and the resulting material is suitable for use in aircraft, automotive products, design applications, and home repairs.
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Zhang J, Wang D, Wang L, Zuo W, Zhou L, Hu X, Bao D. Effect of Terminal Groups on Thermomechanical and Dielectric Properties of Silica-Epoxy Composite Modified by Hyperbranched Polyester. Polymers (Basel) 2021; 13:2451. [PMID: 34372053 PMCID: PMC8348354 DOI: 10.3390/polym13152451] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/06/2021] [Revised: 07/18/2021] [Accepted: 07/19/2021] [Indexed: 02/07/2023] Open
Abstract
To study the effect of hyperbranched polyester with different kinds of terminal groups on the thermomechanical and dielectric properties of silica-epoxy resin composite, a molecular dynamics simulation method was utilized. Pure epoxy resin and four groups of silica-epoxy resin composites were established, where the silica surface was hydrogenated, grafted with silane coupling agents, and grafted with hyperbranched polyester with terminal carboxyl and terminal hydroxyl, respectively. Then the thermal conductivity, glass transition temperature, elastic modulus, dielectric constant, free volume fraction, mean square displacement, hydrogen bonds, and binding energy of the five models were calculated. The results showed that the hyperbranched polyester significantly improved the thermomechanical and dielectric properties of the silica-epoxy composites compared with other surface treatments, and the terminal groups had an obvious effect on the enhancement effect. Among them, epoxy composite modified by the hyperbranched polyester with terminal carboxy exhibited the best thermomechanical properties and lowest dielectric constant. Our analysis of the microstructure found that the two systems grafted with hyperbranched polyester had a smaller free volume fraction (FFV) and mean square displacement (MSD), and the larger number of hydrogen bonds and greater binding energy, indicating that weaker strength of molecular segments motion and stronger interfacial bonding between silica and epoxy resin matrix were the reasons for the enhancement of the thermomechanical and dielectric properties.
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Affiliation(s)
- Jianwen Zhang
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou 211116, China; (J.Z.); (D.W.); (W.Z.); (X.H.); (D.B.)
| | - Dongwei Wang
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou 211116, China; (J.Z.); (D.W.); (W.Z.); (X.H.); (D.B.)
| | - Lujia Wang
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou 211116, China; (J.Z.); (D.W.); (W.Z.); (X.H.); (D.B.)
- State Key Laboratory of Internet of Things for Smart City, University of Macau, Macau 999078, China
| | - Wanwan Zuo
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou 211116, China; (J.Z.); (D.W.); (W.Z.); (X.H.); (D.B.)
| | - Lijun Zhou
- School of Electrical Engineering, Southwest Jiaotong University, Chengdu 611756, China;
| | - Xue Hu
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou 211116, China; (J.Z.); (D.W.); (W.Z.); (X.H.); (D.B.)
| | - Dingyu Bao
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou 211116, China; (J.Z.); (D.W.); (W.Z.); (X.H.); (D.B.)
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Zhang J, Wang D, Wang L, Zuo W, Ma X, Du S, Zhou L. Thermomechanical properties of silica–epoxy nanocomposite modified by hyperbranched polyester: A molecular dynamics simulation. HIGH PERFORM POLYM 2021. [DOI: 10.1177/09540083211032383] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
In this article, pure epoxy resin and silica–epoxy nanocomposite models were established to investigate the effects of hyperbranched polyester on microstructure and thermomechanical properties of epoxy resin through molecular dynamics simulation. Results revealed that the composite of silica can improve the thermomechanical properties of nanocomposites, including the glass transition temperature, thermal conductivity, and elastic modulus. Moreover, the thermomechanical properties were further enhanced through chemical modification on the silica surface, where the effectiveness was the best through grafting hyperbranched polyester on the silica surface. Compared with pure epoxy resin, the glass transition temperature of silica–epoxy composite modified by silica grafted with hyperbranched polyester increased by 38 K. The thermal conductivity increased with the increase of temperature and thermal conductivity at room temperature increased to 0.4171 W/(m·K)−1 with an increase ratio of 94.3%. Young’s modulus, volume modulus, and shear modulus all fluctuated as temperature rise with a down overall trend. They increased by 44.68%, 29.52%, and 36.65%, respectively, when compared with pure epoxy resin. At the same time, the thermomechanical properties were closely related to the microstructure such as fractional free volume (FFV), mean square displacement (MSD), and binding energy. Silica surface modification by grafting hyperbranched polyester reduced the FFV value and MSD value most and strengthened the combination of silica and epoxy resin matrix the best, resulting in the best thermomechanical properties.
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Affiliation(s)
- Jianwen Zhang
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou, China
| | - Dongwei Wang
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou, China
| | - Lujia Wang
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou, China
- State Key Laboratory of Internet of Things for Smart City, University of Macau, Macau, China
| | - Wanwan Zuo
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou, China
| | - Xiaohua Ma
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou, China
| | - Shuai Du
- School of Electrical and Power Engineering, China University of Mining and Technology, Xuzhou, China
| | - Lijun Zhou
- School of Electrical Engineering, Southwest Jiaotong University, Chengdu, China
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Zhang Y, Wang Y, Li Y, Huang Z, Yaseen A, Tan Y. Study on the Thermal Stability of Urea‐Formaldehyde Resin Microcapsules with Nanosilica Incorporation by Molecular Dynamics Simulation and Experiments. MACROMOL THEOR SIMUL 2021. [DOI: 10.1002/mats.202100009] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Yanfang Zhang
- State Key Laboratory of Power Transmission Equipment and System Security and New Technology Chongqing University Chongqing 400044 China
| | - Youyuan Wang
- State Key Laboratory of Power Transmission Equipment and System Security and New Technology Chongqing University Chongqing 400044 China
| | - Yudong Li
- State Grid Shandong Electric Power Company Weifang Power Supply Company Weifang Shandong Province 261021 China
| | - Zhengyong Huang
- State Key Laboratory of Power Transmission Equipment and System Security and New Technology Chongqing University Chongqing 400044 China
| | - Adnan Yaseen
- State Key Laboratory of Power Transmission Equipment and System Security and New Technology Chongqing University Chongqing 400044 China
| | - Yaxiong Tan
- State Key Laboratory of Power Transmission Equipment and System Security and New Technology Chongqing University Chongqing 400044 China
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Molecular simulation of nano polyhedral oligomeric silsesquioxane doping effect on the properties of two-component crosslinked epoxy resin. J Mol Graph Model 2021; 107:107961. [PMID: 34119953 DOI: 10.1016/j.jmgm.2021.107961] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/31/2021] [Revised: 05/26/2021] [Accepted: 06/02/2021] [Indexed: 11/21/2022]
Abstract
Epoxy resin (EP) has been extensively used in the field of insulation for its excellent electrical strength, mechanical property, chemical stability, and low cost. In this paper, computer molecular simulation is used to analyze the influence of nano-POSS (Nano-Polyhedral Oligomericsils Esquioxane) doping on the properties of epoxy composite from the micro point of view, which can provide a scientific basis for the optimization of the epoxy system. Two kinds of nano-POSS fillers with different mass fractions were doped into the base material of diglycidyl ether of bisphenol A (DGEBA) and 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecar (OSC). By molecular dynamics (MD) simulation the influence of nanofillers on the microstructure, thermal and mechanical properties of the composite were analyzed. Simulation results show that the doping of nano-POSS can improve the thermal and mechanical properties of the epoxy composite. Different nano-POSS has little effect on the glass transition temperature (Tg), coefficient of thermal expansion (CTE), and mechanical properties of the epoxy system, while the filling amount has an obvious improvement effect. Compared with EP/methyl-POSS system, the thermal and mechanical properties of the EP/phenyl-POSS system are better. At the same time, the doping of nano-POSS changed the microstructure parameters of epoxy composite. With the increase of nano-POSS filler content, fractional free volume (FFV) and mean square displacement (MSD) of both EP/POSS systems increased after the first drop. Besides, when the content of nano-POSS exceeded a certain range, the aggregation of filler itself hindered the accumulation of epoxy molecular chain segments.
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Effect of Aminosilane Coupling Agent-Modified Nano-SiO2 Particles on Thermodynamic Properties of Epoxy Resin Composites. Processes (Basel) 2021. [DOI: 10.3390/pr9050771] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
From the perspective of improving the thermodynamic properties of epoxy resin, it has become the focus of research to enhance the operational stability of GIS (Gas Insulated Substation) basin insulators for UHV (Ultra-High Voltage) equipment. In this paper, three aminosilane coupling agents with different chain lengths, (3-Aminopropyl)trimethoxysilane (KH550), Aminoethyl)-γ-aminopropyltrimethoxysilane (KH792) and 3-[2-(2-Aminoethylamino)ethylamino]propyl-trimethoxysilane (TAPS), were used to modify nano-SiO2 and doped into epoxy resin, respectively, using a combination of experimental and molecular dynamics simulations. The experimental results showed that the surface-grafted KH792 model of nano-SiO2 exhibited the most significant improvement in thermal properties compared with the undoped nanoparticle model. The storage modulus increased by 276 MPa and the Tg increased by 61 K. The simulation results also showed that the mechanical properties of the nano-SiO2 surface-grafted KH792 model were about 3 times higher than that of the undoped nanoparticle model, the Tg increased by 36.5 K, and the thermal conductivity increased by 24.5%.
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Molecular Simulation of Improved Mechanical Properties and Thermal Stability of Insulation Paper Cellulose by Modification with Silane-Coupling-Agent-Grafted Nano-SiO2. Processes (Basel) 2021. [DOI: 10.3390/pr9050766] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Cellulose is an important part of transformer insulation paper. Thermal aging of cellulose occurs in long-term operation of transformers, which deteriorates the mechanical properties and thermal stability of cellulose, resulting in a decrease in the transformer life. Therefore, improvement of the mechanical properties and thermal stability of cellulose has become a research hotspot. In this study, the effects of different silane coupling agents on the mechanical properties and thermal stability of modified cellulose were studied. The simulation results showed that the mechanical parameters of cellulose are only slightly improved by KH560 (γ-glycidyl ether oxypropyl trimethoxysilane) and KH570 (γ-methylacrylloxy propyl trimethoxy silane) modified nano-SiO2, while the mechanical parameters of cellulose are greatly improved by KH550 (γ-aminopropyl triethoxy silane) and KH792 (N-(2-aminoethyl)-3-amino propyl trimethoxy silane) modified nano-SiO2. The glass-transition temperature of the composite model is 24 K higher than that of the unmodified model. The mechanism of the change of the glass-transition temperature was analyzed from the point of view of free-volume theory. The main reason for the change of the glass-transition temperature is that the free volume abruptly changes, which increases the space for movement of the cellulose chain and accelerates the whole movement of the molecular chain. Therefore, modifying cellulose with KH792-modified nano-SiO2 can significantly enhance the thermal stability of cellulose.
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Taylor CS, Chen R, D' Sa R, Hunt JA, Curran JM, Haycock JW. Cost effective optimised synthetic surface modification strategies for enhanced control of neuronal cell differentiation and supporting neuronal and Schwann cell viability. J Biomed Mater Res B Appl Biomater 2021; 109:1713-1723. [PMID: 33749114 DOI: 10.1002/jbm.b.34829] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/07/2020] [Revised: 02/06/2021] [Accepted: 02/23/2021] [Indexed: 11/11/2022]
Abstract
Enriching a biomaterial surface with specific chemical groups has previously been considered for producing surfaces that influence cell response. Silane layer deposition has previously been shown to control mesenchymal stem cell adhesion and differentiation. However, it has not been used to investigate neuronal or Schwann cell responses in vitro to date. We report on the deposition of aminosilane groups for peripheral neurons and Schwann cells studying two chain lengths: (a) 3-aminopropyl triethoxysilane (short chain-SC) and (b) 11-aminoundecyltriethoxysilane (long chain-LC) by coating glass substrates. Surfaces were characterised by water contact angle, AFM and XPS. LC-NH2 was produced reproducibly as a homogenous surface with controlled nanotopography. Primary neuron and NG108-15 neuronal cell differentiation and primary Schwann cell responses were investigated in vitro by S100β, p75, and GFAP antigen expression. Both amine silane surface supported neuronal and Schwann cell growth; however, neuronal differentiation was greater on LC aminosilanes versus SC. Thus, we report that silane surfaces with an optimal chain length may have potential in peripheral nerve repair for the modification and improvement of nerve guidance devices.
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Affiliation(s)
- Caroline S Taylor
- Department of Materials Science and Engineering, University of Sheffield, Sheffield, UK
| | - Rui Chen
- Department of Mechanical, Materials and Aerospace, University of Liverpool, Liverpool, UK
| | - Raechelle D' Sa
- Department of Mechanical, Materials and Aerospace, University of Liverpool, Liverpool, UK
| | - John A Hunt
- Medical Technologies and Advanced Materials, Nottingham Trent University, Nottingham, UK
| | - Judith M Curran
- Department of Mechanical, Materials and Aerospace, University of Liverpool, Liverpool, UK
| | - John W Haycock
- Department of Materials Science and Engineering, University of Sheffield, Sheffield, UK
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Oya Y, Nakazawa M, Shirasu K, Hino Y, Inuyama K, Kikugawa G, Li J, Kuwahara R, Kishimoto N, Waizumi H, Nishikawa M, Waas A, Odagiri N, Koyanagi A, Salviato M, Okabe T. Molecular dynamics simulation of cross-linking processes and material properties for epoxy resins using first-principle calculation combined with global reaction route mapping algorithms. Chem Phys Lett 2021. [DOI: 10.1016/j.cplett.2020.138104] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Effects of Different Grafting Density of Amino Silane Coupling Agents on Thermomechanical Properties of Cross-Linked Epoxy Resin. Polymers (Basel) 2020; 12:polym12081662. [PMID: 32722595 PMCID: PMC7463438 DOI: 10.3390/polym12081662] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/27/2020] [Revised: 07/16/2020] [Accepted: 07/22/2020] [Indexed: 02/01/2023] Open
Abstract
In order to study the influences of amino silane coupling agents with different grafting densities on the surface of nano silica on the thermomechanical properties of cross-linked epoxy resin, the molecular dynamics method was used to establish an amorphous model and calculate the mechanical properties, glass transition temperature, mean square displacement, hydrogen bond, binding energy, and radial distribution function of the composite models in this paper. The results are as follows: with the increase of the grafting density of an amino silane coupling agent on the surface of nano silica particles, the mechanical properties and glass transition temperature of epoxy resin showed a trend of increasing first and then decreasing. When the grafting ratio was 9%, the mechanical properties and glass transition temperature of the epoxy resin were the largest, and the glass transition temperature was increased by 41 K. At the same time, it was found that the higher the grafting ratio, the lower the chain movement ability, but the higher the binding energy. Besides, the binding energy between the nanoparticles of the grafted silane coupling agent and epoxy resin was negatively correlated with the temperature. By analyzing the hydrogen bond and radial distribution function, the results showed that the improvement of the grafted silane coupling agent on the surface of the nanoparticle to the thermomechanical properties of the epoxy resin was related to the OH···O and NH···O hydrogen bonds. The analysis results indicated that the proper grafting density should be selected based on the established model size, selected nanoparticle diameter, and epoxy resin materials in order to better improve the thermomechanical properties of the epoxy resin.
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Fu K, Xie Q, Lü F, Duan Q, Wang X, Zhu Q, Huang Z. Molecular Dynamics Simulation and Experimental Studies on the Thermomechanical Properties of Epoxy Resin with Different Anhydride Curing Agents. Polymers (Basel) 2019; 11:polym11060975. [PMID: 31163650 PMCID: PMC6630713 DOI: 10.3390/polym11060975] [Citation(s) in RCA: 29] [Impact Index Per Article: 5.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/23/2019] [Revised: 05/22/2019] [Accepted: 05/27/2019] [Indexed: 01/17/2023] Open
Abstract
An investigation of the relationship between the microstructure parameters and thermomechanical properties of epoxy resin can provide a scientific basis for the optimization of epoxy systems. In this paper, the thermomechanical properties of diglycidyl ether of bisphenol A (DGEBA)/methyl tetrahydrophthalic anhydride (MTHPA) and DGEBA/nadic anhydride (NA) were calculated and tested by the method of molecular dynamics (MD) simulation combined with experimental verification. The effects of anhydride curing agents on the thermomechanical properties of epoxy resin were investigated. The results of the simulation and experiment showed that the thermomechanical parameters (glass transition temperature (Tg) and Young’s modulus) of the DGEBA/NA system were higher than those of the DGEBA/MTHPA system. The simulation results had a good agreement with the experimental data, which verified the accuracy of the crosslinking model of epoxy resin cured with anhydride curing agents. The microstructure parameters of the anhydride-epoxy system were analyzed by MD simulation, including bond-length distribution, synergy rotational energy barrier, cohesive energy density (CED) and fraction free volume (FFV). The results indicated that the bond-length distribution of the MTHPA and NA was the same except for C–C bonds. Compared with the DGEBA/MTHPA system, the DGEBA/NA system had a higher synergy rotational energy barrier and CED, and lower FFV. It can be seen that the slight change of curing agent structure has a significant effect on the synergy rotational energy barrier, CED and FFV, thus affecting the Tg and modulus of the system.
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Affiliation(s)
- Kexin Fu
- State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, North China Electric Power University, Baoding 071000, China.
| | - Qing Xie
- State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, North China Electric Power University, Baoding 071000, China.
| | - Fangcheng Lü
- State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, North China Electric Power University, Baoding 071000, China.
| | - Qijun Duan
- State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, North China Electric Power University, Baoding 071000, China.
| | - Xinjie Wang
- Department of English, North China Electric Power University, Baoding 071000, China.
| | - Quansheng Zhu
- State Grid Henan Electric Power Company, Zhengzhou 450052, China.
| | - Zhengyong Huang
- State Key Laboratory of Power Transmission Equipment & System Security and New Technology, Chongqing University, Chongqing 400044, China.
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