Development and Applications of MOFs Derivative One-Dimensional Nanofibers via Electrospinning: A Mini-Review

Transitioning metal-organic frameworks from the laboratory to market through applied research

Metal-organic frameworks (MOFs) have captivated researchers for over 25 years, yet few have successfully transitioned to commercial markets. This Perspective elucidates the progress, challenges and opportunities in moving MOFs to market, focusing on applied research. The five applied research steps that enable technology development and demonstration are reviewed: synthesis, forming, processing (washing and activation), prototyping and compliance. Furthermore, the importance of a comprehensive techno-economic analysis incorporating a complete picture of costs and revenues is discussed. Readers can use the understanding of applied research presented herein to tackle their MOF commercialization challenges.

Silver Metal-Organic Framework Derived N-Doped Carbon Nanofibers for CO2 Conversion into β-Oxopropylcarbamates

Developing efficient heterogeneous catalysts for chemical fixation of CO2 to produce high-value-added chemicals under mild conditions is highly desired but still challenging. Herein, we first reported an approach to prepare a novel catalyst (Ag@NCNFs), featuring Ag nanoparticles (NPs) embedded within porous nitrogen-doped carbon nanofibers (NCNFs), via growing a Ag metal-organic framework on one-dimensional electrospun nanofibers followed by pyrolysis. Benefiting from the abundant nitrogen species and porous structure, Ag NPs is well dispersed in the obtained Ag@NCNFs. Catalytic studies indicated that Ag@NCNFs exhibited excellent catalytic activity for the three-component coupling reaction of CO2, secondary amines, and propargylic alcohols to generate β-oxopropylcarbamates under mild conditions with a turnover number (TON) of 16.2, and it can be recycled and reused at least 5 times without an obvious decline in catalytic activity. The reaction mechanism was clearly clarified by FTIR, NMR, 13C isotope labeling, control experiments, and density functional theory calculations. The results suggest that Ag@NCNFs and 1,8-diazabicyclo[5.4.0]undec-7-ene can synergistically activate propargylic alcohol to react with CO2, and then the generated α-alkylidene cyclic carbonate was invaded by secondary amine to produce β-oxopropylcarbamate. Importantly, to the best of our knowledge, this is the first experimental and theoretical investigation on this reaction.

Synergistic Effect of Co9S8 and FeS2 Inlaid on N-Doped Carbon Nanofibers toward a Bifunctional Catalyst for Zn-Air Batteries

The development of economical and energy-efficient electrocatalysts is essential for the wide-scale application of secondary zinc-air batteries (ZABs). Herein, we prepared Co₉S₈ and FeS₂ nanoparticles inlaid on N-doped carbon nanofibers (Co₉S₈-FeS₂@N-CNFs), which were derived from the in situ growth of Fe-doped ZIF-67 nanosheet arrays on electrospun nanofibers and a subsequent sulfidation process. The Co₉S₈-FeS₂@N-CNFs display excellent electrocatalytic performances for OER (E_j=10, 330 mV) and ORR (E_1/2, 0.80 V) as well as a smaller charge and discharge gap (ΔE, 0.76 V) in KOH electrolyte, allowing it to be employed as an attractive air cathode bifunctional catalyst for secondary ZABs. The electrocatalytic performance of the composite materials (Co₉S₈-FeS₂@N-CNFs) is obviously better than that of the single-component materials (FeS₂@N-CNFs and Co₉S₈@N-CNFs). The improved catalytic performance is mainly attributed to the synergistic effect of the two transition-metal sulfides and the optimization of the structure. Furthermore, the peak power density of the assembled aqueous/solid-state ZABs based on Co₉S₈-FeS₂@N-CNFs can reach 214 and 91 mW cm^-2 with excellent stability, respectively, which outperforms the ones based on commercial precious-metal-based catalysts. We anticipate that our work will provide new inspiration for the design of MOF-derived sulfides as multifunctional catalysts.

ZnO nanoparticles embedded in hollow carbon fiber membrane for electrochemical H2O2 production by two-electron water oxidation reaction

Electrochemical two-electron water oxidation reaction (2e-WOR) provides a promising alternative route for hydrogen peroxide (H₂O₂) production, where the design of earth abundant and environmentally friendly electrocatalysts with both high selectivity and production rate is crucial. Here we report the synthesis of ZnO nanoparticles embedded in hollow carbon fiber membrane as efficient 2e-WOR electrocatalyst by a metal-organic framework engaged electrospinning-pyrolysis method. The resultant ZnO@carbon composite fiber exhibits a foam-like hierarchical structure composed of interconnected hollow carbon nanocubes encapsulated with oxygen vacancy rich ZnO nanocrystals. Owing to the improved selectivity of ZnO, excellent conductivity of carbon fiber, promoted active site exposure and mass transfer of hollow structure, the free-standing membrane electrode shows superior 2e-WOR performances with high selectivity (83.8% at 2.8 V vs. RHE), H₂O₂ generation rate (19.7 μmol cm^-2 min^-1) and robust stability.

Rational Process Design for Facile Fabrication of Dual Functional Hybrid Membrane of MOF and Electrospun Nanofiber towards High Removal Efficiency of PM2.5 and Toxic Gases

The application of nanofiber (NF) and porous metal-organic framework (MOF) has increasingly attracted attention for the proptection of public health. This composite platform provides the physical sieving of particulate matter (PMs) and capturing gases, serving as an outstanding filtering medium with lightweight and multifunctionality. Herein, process design and optimization were performed to produce a multifunctional membrane comprised NFs and MOF particles. Electrospinning/electrospray techniques were used to fabricate a hybrid membrane of poly(vinyl alcohol) NF and Fe-BTC as an adsorptive MOF on a macroporous nonwoven (NW). Three types of filters were prepared by varying the order of processing steps, i.e., MOF/NF/NW, MOF+NF/NW, and NF/MOF/NW, to elucidate the effect of the fabrication process in the filtration of air pollutant. The optimal filtration performance was achieved in MOF+NF/NW system: the highest filtration efficiency (97%) and outstanding gas capturing efficiencies (≈60% and ≈35% decreases from initial NH₃ and H₂ S concentrations, respectively). However, when air permeability and filtration efficiency are considered, the most desirable configuration for personal protection equipment (PPE) was NF/MOF/NW system, which effectively enabled comfortable breathing without compromising the lightweight and multifunctional performance. This article is protected by copyright. All rights reserved.

Novel In Situ Synthesis of Freestanding Carbonized ZIF67/Polymer Nanofiber Electrodes for Supercapacitors via Electrospinning and Pyrolysis Techniques

Zeolitic imidazolate framework-67 (ZIF67) has been regarded as an effective energy storage material due to its high surface area and electroactive cobalt center. Carbonizing ZIF67 can enhance electrical conductivity by converting 2-methylimidazole (2-melm) to carbon with cobalt doping. In this work, a novel in situ electrospinning is proposed to fabricate carbonized ZIF67 on carbon fiber (C67@PAN-OC) as a freestanding supercapacitor electrode. Polyacrylonitrile solution containing a cobalt precursor is used for electrospinning, and produced fibers are immersed in 2-melm to form ZIF67. Individually grown carbonized ZIF67 on carbon fiber is obtained using the in situ electrospinning method, while the one-body mixed carbon electrode is formed using the ex situ electrospinning method. A highest specific capacitance (C_F) of 386.3 F/g at 20 mV/s is obtained for the in situ synthesized C67@PAN-OC electrode due to the largest electrochemical surface area and the smallest resistance, while the ex situ synthesized electrode only shows a C_F value of 27.7 F/g. A symmetric supercapacitor (SSC) assembled using the optimized C67@PAN-OC electrodes and gel electrolytes shows a maximum energy density of 9.64 kWh/kg at 0.55 kW/kg and a C_F retention of 59.5% after 1000 times charge/discharge process. A C_F retention of 75.6% after bending 100 times is also obtained for SSC.

Electrospun graphene oxide/MIL-101(Fe)/poly(acrylonitrile-co-maleic acid) nanofiber: A high-efficient and reusable integrated photocatalytic adsorbents for removal of dye pollutant from water samples

The electrospun graphene oxide/MIL-101(Fe)/poly(acrylonitrile-co-maleic acid) nanofibers (E-spun GO/MIL-101(Fe)/PANCMA NFs) were fabricated by a facile electrospinning method and used as integrated photocatalytic adsorbents (IPAs) to remove dye pollutant from water samples. Compared with E-spun GO/PANCMA and E-spun MIL-101(Fe)/PANCMA NFs, the fabricated E-spun GO/MIL-101(Fe)/PANCMA NFs exhibited higher adsorption ability and excellent photocatalytic activity towards a model pollutant Rhodamine B (RhB). Under the optimized conditions, the as-prepared IPAs achieved almost complete adsorption of RhB within 15 min with the maximum adsorption capacity of 10.46 mg/g. Under visible-light irradiation, 93.7% of RhB in 20 mL water sample was degraded within 20 min, and the degradation kinetics of RhB fitted well with the first-order kinetic model. In addition, LC-MS analysis of the RhB degradation products confirmed the degradation pathways, and the generated •OH radicals played important roles in the degradation process. Importantly, the E-spun GO/MIL-101(Fe)/PANCMA NFs exhibited good reusability and could be reused for consecutive 20 cycles, which make them promising candidate materials in the field of industrial applications and environmental remediation.

Performance Fabrics Obtained by In Situ Growth of Metal-Organic Frameworks in Electrospun Fibers

Metal-organic frameworks (MOFs) exhibit an exceptional surface area-to-volume ratio, variable pore sizes, and selective binding, and hence, there is an ongoing effort to advance their processability for broadening their utilization in different applications. In this work, we demonstrate a general scheme for fabricating freestanding MOF-embedded polymeric fibers, in which the fibers themselves act as microreactors for the in situ growth of the MOF crystals. The MOF-embedded fibers are obtained via a two-step process, in which, initially, polymer solutions containing the MOF precursors are electrospun to obtain microfibers, and then, the growth of MOF crystals is initiated and performed via antisolvent-induced crystallization. Using this approach, we demonstrate the fabrication of composite microfibers containing two types of MOFs: copper (II) benzene-1,3,5-tricarboxylic acid (HKUST-1) and zinc (II) 2-methylimidazole (ZIF-8). The MOF crystals grow from the fiber's core toward its outer rims, leading to exposed MOF crystals that are well rooted within the polymer matrix. The MOF fibers obtained using this method can reach lengths of hundreds of meters and exhibit mechanical strength that allows arranging them into dense, flexible, and highly durable nonwoven meshes. We also examined the use of the MOF fiber meshes for the immobilization of the enzymes catalase and horse radish peroxidase (HRP), and the enzyme-MOF fabrics exhibit improved performance. The MOF-embedded fibers, demonstrated in this work, hold promise for different applications including separation of specific chemical species, selective catalysis, and sensing and pave the way to new MOF-containing performance fabrics and active membranes.

Fiber-Based Gas Filter Assembled via In Situ Synthesis of ZIF-8 Metal Organic Frameworks for an Optimal Adsorption of SO2: Experimental and Theoretical Approaches

For environmental protection from exposure to airborne toxic gases, metal organic frameworks (MOFs) have drawn great attention as gas adsorbent options, with their advantages in chemical tailorability and large porosity. To develop a fiber-based gas filter that is effective against SO₂ gas, zeolite imidazole framework-8 (ZIF-8) was applied to polypropylene nonwoven by various methods. Among the tested methods, the sol-gel impregnation method showed the highest ZIF-8 loading efficiency. There existed an optimal loading of ZIF-8 for the maximum adsorption efficiency, and it was associated with the accessibility of gas molecules to the ZIF-8 pores and active sites. Dominant adsorption processes and mechanisms were investigated by fitting the theoretical sorption models to experimental data. The results demonstrate that the increased ZIF-8 loading to fibers, beyond a certain level, may hinder the diffusivity and increase the barrier effect, eventually decreasing the adsorption efficiency. This study is novel and significant in that a multifaceted approach, including experimental analysis, theoretical investigation, and computational modeling, was made for scrutinizing the intricate phenomena occurring in the gas sorption process. The results of this study provide the fundamental yet practical information on the manufacturing considerations for the optimal design of MOF-loaded fibrous adsorbents.

Surface-coordinated metal-organic framework thin films (SURMOFs) for electrocatalytic applications

The design and development of highly efficient electrocatalysts are very important in energy storage and conversion. As a kind of inorganic organic hybrid material, metal-organic frameworks (MOFs) have been used as electrocatalysts in electrocatalytic reactions due to their structural diversities and fascinating functionalities. Particularly, MOF thin films are coordinated on substrate surfaces by a liquid phase epitaxial (LPE) layer by layer (LBL) growth method (called surface-coordinated MOF thin films, SURMOFs), and recently have been studied in various applications due to their precisely controlled thickness, preferred growth orientation and homogeneous surface. In this review, we will summarize the preparation and electrocatalysis of SURMOFs and their derived thin films (SURMOF-D). The SURMOF based thin films possess diverse topological structures and flexible properties, providing abundant catalytically active sites and fast charge transfer for efficient electrocatalytic performance in the oxygen evolution reaction (OER), oxygen reduction reaction (ORR), hydrogen evolution reaction (HER), carbon dioxide reduction reaction (CRR), supercapacitors, tandem electrocatalysis and so on. The research challenges and problems of SURMOFs for electrocatalytic applications are also discussed at the end of the review.

Recent advances in the shaping of metal–organic frameworks

In this review, the recent advances in the shaping of MOFs are overviewed, and some promising strategies recently developed are highlighted, including templated shaping, self-shaping, shaping on substrates, and shaping with sacrificial materials.