Theoretical Study on Synchronous Characterization of Surface and Interfacial Mechanical Properties of Thin-Film/Substrate Systems with Residual Stress Based on Pressure Blister Test Technique

Closed-Form Solution for Circular Membranes under In-Plane Radial Stretching or Compressing and Out-of-Plane Gas Pressure Loading

The large deflection phenomenon of an initially flat circular membrane under out-of-plane gas pressure loading is usually involved in many technical applications, such as the pressure blister or bulge tests, where a uniform in-plane stress is often present in the initially flat circular membrane before deflection. However, there is still a lack of an effective closed-form solution for the large deflection problem with initial uniform in-plane stress. In this study, the problem is formulated and is solved analytically. The initial uniform in-plane stress is first modelled by stretching or compressing an initially flat, stress-free circular membrane radially in the plane in which the initially flat circular membrane is located, and based on this, the boundary conditions, under which the large deflection problem of an initially flat circular membrane under in-plane radial stretching or compressing and out-of-plane gas pressure loading can be solved, are determined. Therefore, the closed-form solution presented in this paper can be applied to the case where the initially flat circular membrane may, or may not, have a uniform in-plane stress before deflection, and the in-plane stress can be either tensile or compressive. The numerical example conducted shows that the closed-form solution presented has satisfactory convergence.

A Theoretical Study on an Elastic Polymer Thin Film-Based Capacitive Wind-Pressure Sensor

This study is devoted to the design of an elastic polymer thin film-based capacitive wind-pressure sensor to meet the anticipated use for real-time monitoring of structural wind pressure in civil engineering. This sensor is composed of four basic units: lateral elastic deflection unit of a wind-driven circular polymer thin film, parallel plate capacitor with a movable circular electrode plate, spring-driven return unit of the movable electrode plate, and dielectric materials between electrode plates. The capacitance of the capacitor varies with the parallel move of the movable electrode plate which is first driven by the lateral elastic deflection of the wind-driven film and then is, after the wind pressure is reduced or eliminated, returned quickly by the drive springs. The closed-form solution for the contact problem between the wind-driven thin film and the spring-driven movable electrode plate is presented, and its reliability is proved by the experiment conducted. The numerical examples conducted show that it is workable that by using the numerical calibration based on the presented closed-form solution the proposed sensor is designed into a nonlinear sensor with larger pressure-monitoring range and faster response speed than the linear sensor usually based on experimental calibration.

Large Deflection Analysis of Axially Symmetric Deformation of Prestressed Circular Membranes under Uniform Lateral Loads

In this study, the problem of axisymmetric deformation of peripherally fixed and uniformly laterally loaded circular membranes with arbitrary initial stress is solved analytically. This problem could be called the generalized Föppl–Hencky membrane problem as the case where the initial stress in the membrane is equal to zero is the well-known Föppl–Hencky membrane problem. The problem can be mathematically modeled only in terms of radial coordinate owing to its axial symmetry, and in the present work, it is reformulated by considering an arbitrary initial stress (tensile, compressive, or zero) and by simultaneously improving the out-of-plane equilibrium equation and geometric equation, while the formulation was previously considered to fail to improve the geometric equation. The power-series method is used to solve the reformulated boundary value problem, and a new and more refined analytic solution of the problem is presented. This solution is actually observed to be able to regress into the well-known Hencky solution of zero initial stress, allowing the considered initial stress to be zero. Moreover, the numerical example conducted shows that the obtained power-series solutions for stress and deflection converge very well, and have higher computational accuracy in comparison with the existing solutions.

A Refined Theory for Characterizing Adhesion of Elastic Coatings on Rigid Substrates Based on Pressurized Blister Test Methods: Closed-Form Solution and Energy Release Rate

Adhesion between coatings and substrates is an important parameter determining the integrity and reliability of film/substrate systems. In this paper, a new and more refined theory for characterizing adhesion between elastic coatings and rigid substrates is developed based on a previously proposed pressurized blister method. A compressed air driven by liquid potential energy is applied to the suspended circular coating film through a circular hole in the substrate, forcing the suspended film to bulge, and then to debond slowly from the edge of the hole as the air pressure intensifies, and finally to form a blister with a certain circular delamination area. The problem from the initially flat coating to the stable blistering film under a prescribed pressure is simplified as a problem of axisymmetric deformation of peripherally fixed and transversely uniformly loaded circular membranes. The adhesion strength depends on the delamination area and is quantified in terms of the energy released on per unit delamination area, the so-called energy release rate. In the present work, the problem of axisymmetric deformation is reformulated with out-of-plane and in-plane equilibrium equations and geometric equations, simultaneously improved, and a new closed-form solution is presented, resulting in the new and more refined adhesion characterization theory.

A Closed-Form Solution for the Boundary Value Problem of Gas Pressurized Circular Membranes in Contact with Frictionless Rigid Plates

In this paper, the static problem of equilibrium of contact between an axisymmetric deflected circular membrane and a frictionless rigid plate was analytically solved, where an initially flat circular membrane is fixed on its periphery and pressurized on one side by gas such that it comes into contact with a frictionless rigid plate, resulting in a restriction on the maximum deflection of the deflected circular membrane. The power series method was employed to solve the boundary value problem of the resulting nonlinear differential equation, and a closed-form solution of the problem addressed here was presented. The difference between the axisymmetric deformation caused by gas pressure loading and that caused by gravity loading was investigated. In order to compare the presented solution applying to gas pressure loading with the existing solution applying to gravity loading, a numerical example was conducted. The result of the conducted numerical example shows that the two solutions agree basically closely for membranes lightly loaded and diverge as the external loads intensify.

Closed-Form Solution and Experimental Verification for the Axisymmetric Deformation Problem of Blistering Circular Thin Polymer Films under Uniformly Distributed Gas Pressure

The existing studies indicate that the measurement formulas used in blister test techniques, which are used to measure the mechanical properties of thin-film/substrate systems, are usually given based on an approximation-that is, the applied direction of the uniformly distributed transverse load is always vertical, while the applied direction of the uniformly distributed gas pressure is always perpendicular to the surface of the thin film. This approximation will lead to a large measurement error. In this study, we obtained the analytical solution to the problem of axisymmetric deformation of blistering circular thin polymer films under the action of uniformly distributed gas pressure via the power series method. An example is given to illustrate the error caused by the approximation mentioned above, and the validity of the solution presented here is verified. The result shows that the chance of error caused by the approximation increases with the increase in the applied load, and it far exceeds the allowable error of measurement when the applied load is relatively large. In addition, the related experiments of the blistering circular thin polymer film under uniformly distributed gas pressure are carried out, and the experimental results are compared with the theoretical results. The comparison results show that the analytical solution given in this paper is correct. The solution presented here is of great significance to improve the measurement accuracy of the blister test technique.

A Revisit of the Boundary Value Problem for Föppl–Hencky Membranes: Improvement of Geometric Equations

In this paper, the well-known Föppl–Hencky membrane problem—that is, the problem of axisymmetric deformation of a transversely uniformly loaded and peripherally fixed circular membrane—was resolved, and a more refined closed-form solution of the problem was presented, where the so-called small rotation angle assumption of the membrane was given up. In particular, a more effective geometric equation was, for the first time, established to replace the classic one, and finally the resulting new boundary value problem due to the improvement of geometric equation was successfully solved by the power series method. The conducted numerical example indicates that the closed-form solution presented in this study has higher computational accuracy in comparison with the existing solutions of the well-known Föppl–Hencky membrane problem. In addition, some important issues were discussed, such as the difference between membrane problems and thin plate problems, reasonable approximation or assumption during establishing geometric equations, and the contribution of reducing approximations or relaxing assumptions to the improvement of the computational accuracy and applicability of a solution. Finally, some opinions on the follow-up work for the well-known Föppl–Hencky membrane were presented.