In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings

Porous Waterborne Polyurethane Films Templated from Pickering Foams for Fabrication of Synthetic Leather

Waterborne polyurethane (WPU) latex nanoparticles with proven interfacial activity were utilized to stabilize air-water interfaces of Pickering foams through interfacial interaction with hydrophobic fumed silica particles (SPs). The rheological properties of the Pickering foam were tailored through adjustment of their SP content, which influenced their formability and stability. A Pickering foam stabilized with WPU and SPs was used as a template to prepare a WPU-SP composite porous film. The as-prepared film had intact open-cell porous structures, which increased its water absorption and water-vapor permeability. The porous film was used as a middle layer in the preparation of synthetic leather via a four-step "drying method". Compared with commercial synthetic leather, the lab-made synthetic leather with a middle layer made of the WPU-SP composite porous film exhibited a richer porous structure, acceptable wetting on a fabric substrate, a thicker porous layer, and higher water-vapor permeability. This work provides a novel and facile approach for preparing WPU-SP Pickering foams. Furthermore, the foams have the potential to function as a sustainable material for creating a porous-structured synthetic leather made from WPU, which may be utilized as an alternative to solvent-based synthetic leather.

Efficient Physical Mixing of Small Amounts of Nanosilica Dispersion and Waterborne Polyurethane by Using Mild Stirring Conditions

Good dispersion of nanosilica particles in waterborne polyurethane was obtained by mild mechanical stirring when 0.1-0.5 wt.% nanosilica in aqueous dispersion was added. The addition of small amounts of nanosilica produced more negative Z-potential values, increased the surface tension and decreased the Brookfield viscosity, as well as the extent of shear thinning of the waterborne polyurethane. Depending on the amount of nanosilica, the particle-size distributions of the waterborne polyurethanes changed differently and the addition of only 0.1 wt.% nanosilica noticeably increased the percentage of the particles of 298 nm in diameter. The DSC curves showed two melting peaks at 46 °C and 52 °C, as well as an increase in the melting enthalpy. In addition, when nanosilica was added, the crystallization peak of the waterborne polyurethane was displaced to a higher temperature and showed higher enthalpy. Furthermore, the addition of 0.1-0.5 wt.% nanosilica displaced the temperature of decomposition of the soft domains to higher temperatures due to the intercalation of the particles among the soft segments; this led to a change in the degree of phase separation of the waterborne polyurethanes. As a consequence, improved thermal stability and viscoelastic and mechanical properties of the waterborne polyurethanes were obtained. However, the addition of small amounts of nanosilica was detrimental for the wettability and adhesion of the waterborne polyurethanes due to the existence of acrylic moieties on the nanosilica particles, which seemed to migrate to the interface once the polyurethane was cross-linked. In fact, the final T-peel strength values of the joints made with the waterborne polyurethanes containing nanosilica were significantly lower than the one obtained with the waterborne polyurethane without nanosilica; the higher the nanosilica content, the lower the final adhesion. The better the nanosilica dispersion in the waterborne polyurethane+nanosilica, the higher the final T-peel strength value.

Functional Silane-Based Nanohybrid Materials for the Development of Hydrophobic and Water-Based Stain Resistant Cotton Fabrics Coatings

The textile-finishing industry, is one of the main sources of persistent organic pollutants in water; in this regard, it is necessary to develop and employ new sustainable approaches for fabric finishing and treatment. This research study shows the development of an efficient and eco-friendly procedure to form highly hydrophobic surfaces on cotton fabrics using different modified silica sols. In particular, the formation of highly hydrophobic surfaces on cotton fabrics was studied by using a two-step treatment procedure, i.e., first applying a hybrid silica sol obtained by hydrolysis and subsequent condensation of (3-Glycidyloxypropyl)trimethoxy silane with different alkyl(trialkoxy)silane under acid conditions, and then applying hydrolyzed hexadecyltrimethoxysilane on the treated fabrics to further improve the fabrics' hydrophobicity. The treated cotton fabrics showed excellent water repellency with a water contact angle above 150° under optimum treatment conditions. The cooperative action of rough surface structure due to the silica sol nanoparticles and the low surface energy caused by long-chain alkyl(trialkoxy)silane in the nanocomposite coating, combined with the expected roughness on microscale due to the fabrics and fiber structure, provided the treated cotton fabrics with excellent, almost super, hydrophobicity and water-based stain resistance in an eco-sustainable way.

Role of Macrodiols in the Synthesis and Thermo-Mechanical Behavior of Anti-Tack Water Borne Polyurethane Dispersions

The texture and molecular weight of polymer drastically affect the adhesion or tack strength. Waterborne polyurethane dispersions (WBPU) have been prepared using two different macrodiols of hydroxyl terminated polybutadiene (HTPB; Mn = 2912 g/mol⁻¹) and four compositions of Polypropylene glycol (PPG Mn = 425, 1000, 2000, 2700 g/mol⁻¹). The contents of the macrodiols have been varied using HTPB as 5, 10 and 15 mol%. The prepolymer of HTPB and Poly propylene glycol (PPG) have been developed using 4,4-Methylene bis(cyclohexyl isocyanate) (H₁₂MDI) which is extended using 1, 4 butanediol (BD) followed by the dispersion of polymers in deionized water. Fourier Transform Infra-red spectroscopy (FTIR) is used to confirm the desired PU linkage. The probe tack graphs for tack analysis have not shown any plateau indicating absence of fibrillation. Two different values of glass transition temperature (Tg) have been observed for each dispersion using Differential Scanning Calorimetry(DSC). Storage modulus (E′) up to 3.97 MPa and (tanδ/E′) from 0.01–0.30 MPa⁻¹ has been observed via Dynamic Mechanical Analysis (DMA). Introducing the HTPB has resulted in a decrease in the values of (tanδ/E′). No adhesion favorable parameters have been retrieved, indicating the molar variation a key factor in the development of anti-tack dispersions.

Recyclable Shape-Memory Waterborne Polyurethane Films Based on Perylene Bisimide Modified Polycaprolactone Diol

Currently, much attention is given to the functionality and recyclability of waterborne polyurethane (WPU). Herein, ε-caprolactone was used as a chain extender for grafting onto perylene bisimide (PBI) and 1,4-butanediol (BDO) via ring-opening reactions to obtain PBI-PCL and BDO- PCL. Then, two kinds of WPU, namely PBI-WPU (PWPU) and BDO-WPU (BWPU), were fabricated using PBI-PCL/polytetrahydrofuran ether glycol (PTMG) and BDO-PCL/PTMG, respectively, as mixed soft segments. The properties and appearance of PWPU and BWPU emulsions were analyzed in terms of particle size, zeta potential and TEM images, and the results showed that PWPU emulsions had uniform particle size distribution and decent storage stability. AFM and DMA results revealed that PWPU films possessed a more significant degree of microphase separation and a higher glass transition temperature (T_g) than BWPU films. The PWPU films displayed good shape-memory and mechanical properties, with tensile strength up to 58.25 MPa and elongation at break up to 1241.36%. TGA analysis indicated that PWPU films had better thermal stability than BWPU films. More importantly, the PWPU films could be dissolved in a mixed solvent of acetone/ethanol (v/v = 2:1) at room temperature. The dissolved PWPU could be dispersed in deionized water to prepare waterborne polyurethane again. After the recycling process was repeated three times, the recycled PWPU emulsion still exhibited good storage stability. The recycled PWPU films maintained their original thermal and mechanical properties. Comparing the properties of BWPU and PWPU showed that the soft segment structure had important influence on waterborne polyurethane performance. Therefore, PWPU may have great potential applications in making recycling and shape-memory coating or paint.

Optimization of Waterborne Poly(Urethane-Acrylate) Nanoemulsions Based on Cationic Polymerizable Macrosurfactants with Different Hydrophobic Side Chain Length

In situ surfactant-free emulsion polymerization can help avoid the utilization of harmful co-solvents and surfactants in the preparation of waterborne poly(urethane-acrylate) (WPUA) nanoemulsion, but the solid content is extremely limited, which will affect the drying rate and film-forming properties. The utilization of polymerizable macrosurfactants can overcome the above problems. However, the research on cationic polymerizable macrosurfactants is extremely scarce. In this work, cationic dimethylaminoethyl methacrylate-b-alkyl methacrylates block copolymers (PDM-b-PRMA) with terminal double bonds and different hydrophobic side chain (HSC) lengths were fabricated via catalytic chain transfer polymerization (CCTP). HSC length of PDM-b-PRMA played an important role in the phase inversion, morphology, rheological behavior of WPUA nanoemulsions, as well as the comprehensive performance of WPUA/PDM-b-PRMA films. Polymerizable PDM-b-PBMA macrosurfactant had smaller molecular weight, lower surface tension and colloidal size than the random copolymer (PDM-co-PBMA) by traditional free radical polymerization. It was easy for PDM-b-PRMA to orientedly assemble at the oil/water interface and provide better emulsifying ability when the carbon number of HSC was four. Compared with WPUA/PDM-co-PBMA, WPUA/PDM-b-PBMA had a smaller particle size, stability and better film-forming properties. This work elucidated the mechanisms of HSC length in the fabrication of cationic PDM-b-PRMA and provides a novel strategy to prepare cationic WPUA of high performance.

In Situ Incorporation of Diamino Silane Group into Waterborne Polyurethane for Enhancing Surface Hydrophobicity of Coating

A series of waterborne polyurethanes (WPU) with crosslinked siloxane were obtained through introducing 3-(2-aminoethylamino)propyldimethoxymethylsilane (APTS) into WPU by in situ polymerization. The properties of WPU modified by APTS were studied through a variety of experimental methods. The water contact angle of the WPU coating surface increased from 64° to 86°, and the water resistance reduced to 3.90% when 3 wt% APTS was added, which improved the coating surface hydrophobicity. Firstly, Fourier transform infrared (FT-IR) and ¹H-NMR spectra demonstrated the successful incorporation of APTS to polyurethanes and completed the hydrolytic condensation reaction-generated Si-O-Si crosslinking structure. Furthermore, the surface energy of the membrane was reduced when the crosslinking structure migrated and enriched on the surface of film. Besides, the crosslinking structure was abundant, and the distribution of siloxane in WPU was more uniform.