Multi-Jet Electrospinning with Auxiliary Electrode: The Influence of Solution Properties

Microheater with copper nanofiber network via electrospinning and electroless deposition

In this report, we present the development of a copper nanofiber network-based microheater, designed for applications in electron microscopes, gas sensing, and cell culture platforms. The seed layer, essential for electroless deposition, was fabricated through the electrospinning of a palladium-contained polyvinylpyrrolidone solution followed by a heat treatment. This process minimized the contact resistance between nanofibers. We successfully fabricated a microheater with evenly distributed temperature by controlling the electrospinning time, heat treatment conditions, and electroless deposition time. We assessed the electrical and thermal characteristics of the microheater by examining the nanofiber density, sheet resistance, and transmittance. The microheater's performance was evaluated by applying current, and we verified its capacity to heat up to a maximum of 350 °C. We further observed the microheater's temperature distribution at varying current levels through an infrared camera. The entire manufacturing procedure takes place under normal pressure, eliminating the need for masking or etching processes. This renders the method easily adaptable to the mass production of microdevices. The method is expected to be applicable to various materials and sizes and is cost-effective compared to commercially produced microheaters developed through microelectromechanical system processes, which demand complex facilities and high cost.

Nanofibrous Polycaprolactone Membrane with Bioactive Glass and Atorvastatin for Wound Healing: Preparation and Characterization

Skin wound healing is one of the most challenging processes for skin reconstruction, especially after severe injuries. In our study, nanofiber membranes were prepared for wound healing using an electrospinning process, where the prepared nanofibers were made of different weight ratios of polycaprolactone and bioactive glass that can induce the growth of new tissue. The membranes showed smooth and uniform nanofibers with an average diameter of 118 nm. FTIR and XRD results indicated no chemical interactions of polycaprolactone and bioactive glass and an increase in polycaprolactone crystallinity by the incorporation of bioactive glass nanoparticles. Nanofibers containing 5% w/w of bioactive glass were selected to be loaded with atorvastatin, considering their best mechanical properties compared to the other prepared nanofibers (3, 10, and 20% w/w bioactive glass). Atorvastatin can speed up the tissue healing process, and it was loaded into the selected nanofibers using a dip-coating technique with ethyl cellulose as a coating polymer. The study of the in vitro drug release found that atorvastatin-loaded nanofibers with a 10% coating polymer revealed gradual drug release compared to the non-coated nanofibers and nanofibers coated with 5% ethyl cellulose. Integration of atorvastatin and bioactive glass with polycaprolactone nanofibers showed superior wound closure results in the human skin fibroblast cell line. The results from this study highlight the ability of polycaprolactone-bioactive glass-based fibers loaded with atorvastatin to stimulate skin wound healing.

Fabrication of CuO-NP-Doped PVDF Composites Based Electrospun Triboelectric Nanogenerators for Wearable and Biomedical Applications

A flexible and portable triboelectric nanogenerator (TENG) based on electrospun polyvinylidene fluoride (PVDF) doped with copper oxide (CuO) nanoparticles (NPs, 2, 4, 6, 8, and 10 wt.-% w.r.t. PVDF content) was fabricated. The structural and crystalline properties of the as-prepared PVDF-CuO composite membranes were characterized using SEM, FTIR, and XRD. To fabricate the TENG device, the PVDF-CuO was considered a tribo-negative film and the polyurethane (PU) a counter-positive film. The output voltage of the TENG was analyzed using a custom-made dynamic pressure setup, under a constant load of 1.0 kgf and 1.0 Hz frequency. The neat PVDF/PU showed only 1.7 V, which further increased up to 7.5 V when increasing the CuO contents from 2 to 8 wt.-%. A decrease in output voltage to 3.9 V was observed for 10 wt.-% CuO. Based on the above results, further measurements were carried out using the optimal sample (8 wt.-% CuO). Its output voltage performance was evaluated as a function of varying load (1 to 3 kgf) and frequency (0.1 to 1.0 Hz) conditions. Finally, the optimized device was demonstrated in real-time wearable sensor applications, such as human motion and health-monitoring applications (respiration and heart rate).

Recent Advancements in Electrospun Chitin and Chitosan Nanofibers for Bone Tissue Engineering Applications

Treatment of large segmental bone loss caused by fractures, osteomyelitis, and non-union results in expenses of around USD 300,000 per case. Moreover, the worst-case scenario results in amputation in 10% to 14.5% of cases. Biomaterials, cells, and regulatory elements are employed in bone tissue engineering (BTE) to create biosynthetic bone grafts with effective functionalization that can aid in the restoration of such fractured bones, preventing amputation and alleviating expenses. Chitin (CT) and chitosan (CS) are two of the most prevalent natural biopolymers utilized in the fields of biomaterials and BTE. To offer the structural and biochemical cues for augmenting bone formation, CT and CS can be employed alone or in combination with other biomaterials in the form of nanofibers (NFs). When compared with several fabrication methods available to produce scaffolds, electrospinning is regarded as superior since it enables the development of nanostructured scaffolds utilizing biopolymers. Electrospun nanofibers (ENFs) offer unique characteristics, including morphological resemblance to the extracellular matrix, high surface-area-to-volume ratio, permeability, porosity, and stability. This review elaborates on the recent strategies employed utilizing CT and CS ENFs and their biocomposites in BTE. We also summarize their implementation in supporting and delivering an osteogenic response to treat critical bone defects and their perspectives on rejuvenation. The CT- and CS-based ENF composite biomaterials show promise as potential constructions for bone tissue creation.

Therapeutic Agent-Loaded Fibrous Scaffolds for Biomedical Applications

Tissue engineering is a sophisticated field that involves the integration of various disciplines, such as clinical medicine, material science, and life science, to repair or regenerate damaged tissues and organs. To achieve the successful regeneration of damaged or diseased tissues, it is necessary to fabricate biomimetic scaffolds that provide structural support to the surrounding cells and tissues. Fibrous scaffolds loaded with therapeutic agents have shown considerable potential in tissue engineering. In this comprehensive review, we examine various methods for fabricating bioactive molecule-loaded fibrous scaffolds, including preparation methods for fibrous scaffolds and drug-loading techniques. Additionally, we delved into the recent biomedical applications of these scaffolds, such as tissue regeneration, inhibition of tumor recurrence, and immunomodulation. The aim of this review is to discuss the latest research trends in fibrous scaffold manufacturing methods, materials, drug-loading methods with parameter information, and therapeutic applications with the goal of contributing to the development of new technologies or improvements to existing ones.

Electrospinning of botanicals for skin wound healing

Being the first barrier between the human body and external environments, our skin is highly vulnerable to injuries. As one of the conventional therapies, botanicals prepared in different topical formulations have been applied as medical care for centuries. With the current increase of clinical requirements, applications of botanicals are heading towards nanotechnologies, typically fused with electrospinning that forms nanofibrous membranes suitable for skin wound healing. In this review, we first introduced the main process of wound healing, and then presented botanicals integrated into electrospun matrices as either loaded drugs, or carriers, or membrane coatings. In addition, by addressing functional features of individual botanicals in the healing of injured skin, we further discussed the bioactivity of botanical electrospun membranes in relevant to the medical issues solved in the process of wound healing. As achieved by pioneer studies, due to infrequent adverse effects and the diversity in resources of natural plants, the development of electrospun products based on botanicals is gaining greater attention. However, investigations in this field have mainly focused on different methodologies used in the preparation of nanofibrous membranes containing botanicals, their translation into clinical practices remains unaddressed. Accordingly, we propose that potential clinical applications of botanical electrospun membranes require not only the further expansion and understanding of botanicals, but also an establishment of standard criteria for the evaluation of wound healing and evolutions of technologies to support the large-scale manufacturing industry.

Fabrication, characterization and application of electrospun polysulfone membrane for phosphate ion removal in real samples

Due to simplicity and flexibility, electrospinning technique can produce many types of fibers at nanoscale via different operational parameters for various applications including industrial wastewater treatment, air filtration and so on. Nonetheless, the study on the electrospinning operational parameter is very limited and many researchers are still using trial-and-error method to design their targeted fiber. In this study, a series of electrospun polysulfone (PSF; 20% w/v) nanofibrous membranes that made up from different ratios of dimethylformamide (DMF) and tetrahydrofuran (THF) mixtures in order to achieve different dielectric constant (ϵ) of solvent system. The fabricated PSF nanofibers were characterized by field emission scanning electron microscopy (FESEM), tensile strength tester and contact angle measurement. The THF-DMF binary solvent system with ϵ = 16.33 to 27.97 produced a smooth surface electrospun PSF nanofibers, while THF mono solvent system (ϵ = 7.60) and DMF mono solvent system (ϵ = 36.70) produced a rough and porous surface electrospun PSF nanofibers. This finding is contradicted with the common finding in which only a binary solvent is able to fabricate a rough or grooved surface electrospun nanofibers. In addition, the dielectric constant can be another key factor, besides boiling point and solubility of binary solvent system, that induces phase separation in the polymeric solution jet and eventually fabricate non-smooth surface electrospun nanofibers. The fabricated electrospun PSF nanofibrous membranes showed high efficiency in phosphate removal.

Tendon tissue engineering: Cells, growth factors, scaffolds and production techniques

Tendon injuries are a global health problem that affects millions of people annually. The properties of tendons make their natural rehabilitation a very complex and long-lasting process. Thanks to the development of the fields of biomaterials, bioengineering and cell biology, a new discipline has emerged, tissue engineering. Within this discipline, diverse approaches have been proposed. The obtained results turn out to be promising, as increasingly more complex and natural tendon-like structures are obtained. In this review, the nature of the tendon and the conventional treatments that have been applied so far are underlined. Then, a comparison between the different tendon tissue engineering approaches that have been proposed to date is made, focusing on each of the elements necessary to obtain the structures that allow adequate regeneration of the tendon: growth factors, cells, scaffolds and techniques for scaffold development. The analysis of all these aspects allows understanding, in a global way, the effect that each element used in the regeneration of the tendon has and, thus, clarify the possible future approaches by making new combinations of materials, designs, cells and bioactive molecules to achieve a personalized regeneration of a functional tendon.

Scale-up of Electrospinning: Market Overview of Products and Devices for Pharmaceutical and Biomedical Purposes

Recently, the electrospinning (ES) process has been extensively studied due to its potential applications in various fields, particularly pharmaceutical and biomedical purposes. The production rate using typical ES technology is usually around 0.01-1 g/h, which is lower than pharmaceutical industry production requirements. Therefore, different companies have worked to develop electrospinning equipment, technological solutions, and electrospun materials into large-scale production. Different approaches have been explored to scale-up the production mainly by increasing the nanofiber jet through multiple needles, free-surface technologies, and hybrid methods that use an additional energy source. Among them, needleless and centrifugal methods have gained the most attention and applications. Besides, the production rate reached (450 g/h in some cases) makes these methods feasible in the pharmaceutical industry. The present study overviews and compares the most recent ES approaches successfully developed for nanofibers' large-scale production and accompanying challenges with some examples of applied approaches in drug delivery systems. Besides, various types of commercial products and devices released to the markets have been mentioned.

Electrospun nanofibers: A nanotechnological approach for drug delivery and dissolution optimization in poorly water-soluble drugs

Electrospinning is a novel and sophisticated technique for the production of nanofibers with high surface area, extreme porous structure, small pore size, and surface morphologies that make them suitable for biomedical and bioengineering applications, which can provide solutions to current drug delivery issues of poorly water-soluble drugs. Electrospun nanofibers can be obtained through different methods asides from the conventional one, such as coaxial, multi-jet, side by side, emulsion, and melt electrospinning. In general, the application of an electric potential to a polymer solution causes a charged liquid jet that moves downfield to an oppositely charged collector, where the nanofibers are deposited. Plenty of polymers that differ in their origin, degradation character and water affinity are used during the process. Physicochemical properties of the drug, polymer(s), and solvent systems need to be addressed to guarantee successful manufacturing. Therefore, this review summarizes the recent progress in electrospun nanofibers for their use as a nanotechnological tool for dissolution optimization and drug delivery systems for poorly water-soluble drugs.

Electrospun Environment Remediation Nanofibers Using Unspinnable Liquids as the Sheath Fluids: A Review

Electrospinning, as a promising platform in multidisciplinary engineering over the past two decades, has overcome major challenges and has achieved remarkable breakthroughs in a wide variety of fields such as energy, environmental, and pharmaceutics. However, as a facile and cost-effective approach, its capability of creating nanofibers is still strongly limited by the numbers of treatable fluids. Most recently, more and more efforts have been spent on the treatments of liquids without electrospinnability using multifluid working processes. These unspinnable liquids, although have no electrospinnability themselves, can be converted into nanofibers when they are electrospun with an electrospinnable fluid. Among all sorts of multifluid electrospinning methods, coaxial electrospinning is the most fundamental one. In this review, the principle of modified coaxial electrospinning, in which unspinnable liquids are explored as the sheath working fluids, is introduced. Meanwhile, several typical examples are summarized, in which electrospun nanofibers aimed for the environment remediation were prepared using the modified coaxial electrospinning. Based on the exploration of unspinnable liquids, the present review opens a way for generating complex functional nanostructures from other kinds of multifluid electrospinning methods.

Sm Doped ZnO Nanowires@PAN Nanofibrous Membranes for Photocatalytic Degradation of Dye

BACKGROUND

Wastewater involving a lot of contaminants like organic dyes from the textile finishing industry causes a greater adverse impact on human beings. There are many patents on nanofibers involved metallic oxides, this paper studies photocatalytic degradation of free-pollution Zinc Oxide (ZnO) nanomaterials on dye decontamination.

OBJECTIVE

Polyacrylonitrile (PAN) nanofibrous membranes loaded with Zinc Oxide (ZnO) nanowires were fabricated and evaluated for photocatalytic degradation.

METHODS

In this work, Polyacrylonitrile (PAN) nanofibrous membranes loaded with ZnO seeds were prepared by electrospinning PAN/Zn (Ac)2 solution followed by a thermal decomposition process. ZnO nanowires were hydrothermally grown on the surface of PAN nanofibers. The effects of the ratio of PAN and zinc acetate in a solution, decomposition temperature and ammonia (NH4OH) on the morphologies of ZnO nanowires were observed. ZnO nanowires showed the optimum morphologies when the ratio of PAN/Zn (Ac)2 was 10:1.5. The decomposition temperature was 150oC, and NH4OH was added in the hydrothermal reaction. The photocatalytic degradation of Rhodamine B solution under UV irradiation was used as a model reaction. The photodegradation ability of the ZnO @PAN membrane doped with cerium (Sm) was also investigated.

RESULTS

Slight Sm doping increased the photocatalytic degradation rate from 57% to 89% under ultraviolet light irradiation for 2h. After 5 times of cycling under the same conditions, it still maintained the dye decolorization rate that was above 65%.

CONCLUSION

Sm doped ZnO nanowires @PAN nanofibrous membranes were easily produced and could provide a novel process for the degradation of dye decontamination.

Breathable and Flexible Piezoelectric ZnO@PVDF Fibrous Nanogenerator for Wearable Applications

A novel breathable piezoelectric membrane has been developed by growing zinc oxide (ZnO) nanorods on the surface of electrospun poly(vinylidene fluoride) (PVDF) nanofibers using a low-temperature hydrothermal method. Significant improvement in the piezoelectric response of the PVDF membrane was achieved without compromising breathability and flexibility. PVDF is one of the most frequently used piezoelectric polymers due to its high durability and reasonable piezoelectric coefficient values. However, further enhancement of its piezoelectric response is highly desirable for sensor and energy-harvester applications. Previous studies have demonstrated that piezoelectric ceramic and polymer composites can have remarkable piezoelectric properties and flexibility. However, devices made of such composites lack breathability and some present health risks in wearable applications for containing heavy metals. Unlike other piezoelectric ceramics, ZnO is non-toxic material and has been widely used in many applications including cosmetics. The fabrication of ZnO@PVDF porous electrospun membrane involves a simple low-temperature ZnO growth in aqueous solution, which does not weaken the polarization of PVDF created during electrospinning in the high electric field.