Bioinspired Engineering towards Tailoring Advanced Lignin/Rubber Elastomers

Enabling Lignin Valorization Through Integrated Advances in Plant Biology and Biorefining

Despite lignin having long been viewed as an impediment to the processing of biomass for the production of paper, biofuels, and high-value chemicals, the valorization of lignin to fuels, chemicals, and materials is now clearly recognized as a critical element for the lignocellulosic bioeconomy. However, the intended application for lignin will likely require a preferred lignin composition and form. To that end, effective lignin valorization will require the integration of plant biology, providing optimal feedstocks, with chemical process engineering, providing efficient lignin transformations. Recent advances in our understanding of lignin biosynthesis have shown that lignin structure is extremely diverse and potentially tunable, while simultaneous developments in lignin refining have resulted in the development of several processes that are more agnostic to lignin composition. Here, we review the interface between in planta lignin design and lignin processing and discuss the advances necessary for lignin valorization to become a feature of advanced biorefining.

Effect of lignin on the structure-property behavior of metal-coordinated and chemically crosslinked ethylene-propylene-diene-monomer composites

The efficient development and utilization of green biomass-based macromolecule engineering materials are essential for the sustainable development of human civilization. In this study, lignin-based ethylene-propylene-diene-monomer (EPDM) composites with excellent mechanical performance were fabricated using a simple method. The effects of water-insoluble enzymatically hydrolyzed lignin (EL) and alkali lignin (KL) on the mechanical performance of the composites were investigated separately. The results showed that the tensile strength of EPDM reinforced with KL and EL increased to 24.5 MPa and 22.1 MPa, respectively, surpassing that of the carbon black (CB)-reinforced EPDM. After 72 h of thermo-oxidative aging, the retention rates of the tensile strength and elongation at break in the lignin-reinforced EPDM were much better than those formed with pure CB, indicating that lignin significantly improved the thermo-oxidative aging resistance of the composites. In summary, the Zn2+ coordination bonds formed between the interface of EPDM and lignin in lignin/CB/EPDM ternary composites effectively improved the mechanical performance and aging resistance of the composites. This study has significant implications for enhancing the utilization of lignin and green functional polymer materials.

Recent Advances of Lignin Functionalization for High-Performance and Advanced Functional Rubber Composites

The biomass lignin is the only large-volume renewable feedstock that is composed of aromatics but has been largely underutilized and is sought for valorization as a value-added material. Recent research has highlighted lignin as a promising alternative to traditional petrol-based reinforcements and functional additives for rubber composites. This review summarized the recent advances in the functionalization of lignin for a variety of rubber composites, as well as the compounding techniques for effectively dispersing lignin within the rubber matrix. Significant progress has been achieved in the development of high-performance and advanced functional rubber/lignin composites through carefully designing the structure of lignin-based additives and the optimization of interfacial morphologies. This Review discussed the effect of lignin on composite properties, including mechanical reinforcement, dynamic properties, antiaging performance, and oil resistance, and also the advanced stimuli-responsive performance in detail. A critical analysis for the future development of rubber/lignin composites is presented as concluding remarks.

Biomimetic Engineering Preparation of High Mechanical and Flame Retardant Elastomers by Introducing Sacrificial Bonds in Covalently Cross-Linked Chloroprene Rubber

Designing and preparing chloroprene rubber (CR) with robust mechanical and excellent flame retardancy performance are challenging. In this work, a biomimetic design for high mechanical and flame-retardant CR by synchronous introducing of sacrificial bond (disulfide) crosslinked networks into the chemically crosslinked network is developed based on two new types of vulcanization reactions. Under the catalysis of Mg(OH)2, the dynamic bond cross-linked network is formed by the reaction between the amino group of cystamine dihydrochloride (CA) and the allylic chlorine group of CR, while the covalently crosslinked network is synchronously formed by two types of nucleophilic substitution reactions in series between Mg(OH)2 and CR. The disulfide bonds serve as sacrificial bonds that preferentially rupture prior to the covalent network, dissipating energy and facilitating rubber chain orientation, so a CA-0.5 sample (CR/CA(0.5 wt%)/Mg(OH)2 (10 wt%) with dual crosslinked networks exhibits excellent mechanical performance, and the tensile strength and elongation at the break of CA-0.5 are 1.41 times and 1.17 times greater than those of the CR-0 sample with covalently crosslinked networks, respectively. Moreover, the addition of Mg(OH)2 significantly improves the flame retardancy of CR.

Calcium-Lignosulfonate-Filled Rubber Compounds Based on NBR with Enhanced Physical-Mechanical Characteristics

Calcium lignosulfonate in the amount 30 phr was incorporated into rubber compounds based on pure NBR and an NBR carbon black batch, in which the content of carbon black was 25 phr. Glycerine, as a cheap and environmentally friendly plasticizer, was applied into both types of rubber formulations in a concentration scale ranging from 5 to 20 phr. For the cross-linking of rubber compounds, a sulfur-based curing system was used. The work was aimed at the investigation of glycerine content on the curing process and rheological properties of rubber compounds, cross-link density, morphology and physical-mechanical properties of vulcanizates. The results show that glycerine influences the shapes of curing isotherms and results in a significant decrease between the maximum and minimum torque. This points to the strong plasticizing effect of glycerine on rubber compounds, which was also confirmed from rheological measurements. The application of glycerine resulted in better homogeneity of the rubber compounds and in the better dispersion and distribution of lignosulfonate within the rubber matrix, which was subsequently reflected in the significant improvement of tensile characteristics of vulcanizates. A higher cross-link density as well as better physical-mechanical properties were exhibited by the vulcanizates based on the carbon black batch due to the presence of a reinforcing filler.

A Review of Rubber Biocomposites Reinforced with Lignocellulosic Fillers

Lignocellulosic fillers have attracted considerable attention over the years as a promising alternative to conventional petroleum-based fillers (carbon black) in rubber composites due to their renewability, biodegradability, availability, high mechanical properties, low density and low cost. Based on the literature available, a comprehensive review is presented here of rubber biocomposites reinforced with plant-based fillers. The study is divided into different sections depending on the matrix (natural or synthetic rubber) and the type of lignocellulosic fillers (natural fiber, microcrystalline cellulose, lignin and nanocellulose). This review focuses on the curing characteristics, mechanical properties and dynamic mechanical properties of the resulting rubber biocomposites. In addition, the effect of hybrid filler systems, lignocellulosic filler surface modification and modification of the rubber matrix on the properties of these rubber biocomposites are presented and compared. A conclusion is finally presented with some openings for future works.

Facile strategy to incorporate amidoxime groups into elastomers toward self-crosslinking and self-reinforcement

Amidoxime modification of NBR and the formation of a multi-crosslinking network structure by self-crosslinking of AO-NBR.

Mechanically Robust Elastomers Enabled by a Facile Interfacial Interactions-Driven Sacrificial Network

Strength and toughness are usually mutually exclusive for materials. The sacrificial bond strategy is used to address the trade-off between strength and toughness. However, the complex construction process of sacrificial network limits the application of sacrificial network. This work develops a facile strategy to construct an interfacial interactions-driven sacrificial network. The authors' group finds that there are the interfacial interactions between arginines (A) aggregates and molecular chains. Such interfacial interactions result in the mechanical properties of samples having a strong dependence on extension rates, which shows that A aggregates construct a network structure by interfacial interactions. The interfacial interactions between A aggregates and chains improve the strength of samples; while the A aggregate network driven by interfacial interactions preferentially ruptures to dissipate large energy for the improvement of fracture toughness, which can be considered as a sacrificial network. Therefore, their designed elastomers have both high strength and high toughness. This work provides an easier strategy for the construction of sacrificial networks, which can promote the industrial application of sacrificial networks in elastomer materials.

Effects of sacrificial coordination bonds on the mechanical performance of lignin-based thermoplastic elastomer composites

In this work, the coordination-based energy sacrificial bonds have been constructed in the interphase between lignin and polyolefin elastomer to prepare high performance lignin-based thermoplastic elastomers (TPEs). The strength and toughness of lignin-based TPEs can be adjusted by choosing different nitrogen heterocyclic compounds as reactive assistants and Fe³⁺ or Zn²⁺ as metal coordination centers. It was demonstrated that 3-Amino-1,2,4-triazole with three nitrogen atoms in the heterocyclic ring and one nitrogen branch chain could form the most efficient coordination bond system and generate the best mechanical performance. The system with ferric iron as coordination center exhibited better enhancement effect than divalent zinc. By adjusting the nitrogen-containing reactive additives or metal salts as coordination centers, the mechanical performance of the lignin-based TPE can be regulated, which provides a method for making green bio-composites with good strength and toughness, and also promotes the high value utilization of lignin in polymer materials.

The Characteristics of Natural Rubber Composites with Klason Lignin as a Green Reinforcing Filler: Thermal Stability, Mechanical and Dynamical Properties

The objective of this work was to investigate the influences of Klason lignin as a filler on the thermal stability and properties of natural rubber composites. The modulus and tensile strength of stabilized vulcanizates were measured before and after thermo-oxidative aging. It was determined that lignin filled natural rubber had significantly enhanced thermo-oxidative aging and mechanical properties compared to those of controlled samples. The reinforcement effect of lignin increased stress with lignin loading but it decreased at 20 phr, suggesting that the reinforcement mechanism of lignin was via strain-induced crystallization. The composite samples with 10 phr filler loading had the highest mechanical properties as well as thermo-oxidative degradation resistance. Such a finding could be due to interactions between the Klason lignin filler and natural rubber matrix. Based on the findings in this work, the degradation temperature of Klason lignin occurred at 420 °C. The absorption peaks at wavenumbers 1192 and 1374 cm⁻¹ indicated that C–O stretching vibrations of the syringyl and guaiacyl rings of hardwood lignin existed. It was also found that the Klason lignin–rubber composite containing 10 phr had the highest stress–strain, 100% modulus, and tensile strength, while lignin showed increasing aging resistance of the composite comparable with commercial antioxidant at 1.5 phr. It appears that Klason lignin from rubberwood could be used as a green antioxidant and alternative reinforcing filler and for high performance eco-friendly natural rubber biocomposites.

One-pot preparation of hydrophobic lignin/SiO2 nanoparticles and its reinforcing effect on HDPE

Nano silica (SiO₂) is usually used as a common reinforcing agent in polymer materials, in which the interfacial interaction greatly affects the mechanical properties of the composites. The reinforcement effect of silica on non-polar polymer is restricted due to their poor compatibility. In this work, amphipathic lignin modified by quaternization and alkylation was used as a modifier for silica to prepare hydrophobic lignin/SiO₂ nanoparticles by in-situ one-pot co-precipitation method. In alkaline solution, hydrophobic lignin and SiO₂ (from Na₂SiO₃) were self-assembled to form nanospheres through electrostatic and hydrophobic interactions. The results showed that the lignin/SiO₂ nanoparticles were highly hydrophobic nanospheres with macropores in the surface. When the lignin/SiO₂ nanoparticles (10 wt%) were added to reinforce high-density polyethylene (HDPE), the mechanical properties of HDPE were improved with the strength of 24.5 MPa and the elongation of 1096%, which were increased by 10.4% and 14.3% compared with the control HDPE, because of the good compatibility and large bonding area. This work puts forward a new solution for the application of lignin in reinforcement of non-polar polymers.