Aging Properties of Phenol-Formaldehyde Resin Modified by Bio-Oil Using UV Weathering

Enhancing weatherability and mechanical properties of tung oil wood finishes through natural rubber modification via the Diels-Alder reaction

Tung oil is commonly utilized for coating protection in wooden products, often attracting attention for its appearance, antimicrobial capabilities, and insect-resistant coatings. However, its poor mechanical properties and poor weather resistance stem from excessive self-crosslinking of surplus conjugated double bonds and molecular chains, resulting in poor film wrinkling. Therefore, this study introduces natural rubber via the Diels-Alder reaction to consume the residual double bonds in tung oil, resulting in tung oil/natural rubber composite coatings (NRTO) with excellent mechanical properties and weather resistance. The results indicate that NRTO exhibits excellent mechanical properties, including high elongation (32 %) and strong adhesion (4.55 MPa). Furthermore, NRTO demonstrates outstanding acid resistance and UV aging resistance. Given its many benefits, NRTO film emerges as a promising candidate for substantially protecting wood surfaces in demanding environments.

Sulfurization alters phenol-formaldehyde resin microplastics redox property and their efficiency in mediating arsenite oxidation

Microplastics weathering by various types of oxidants in the oxic environment and their interaction with environmental contaminants have drawn numerous scientific attention. However, the environmental fate of microplastics under a reducing environment has been largely unresolved. Herein, the change of physicochemical and redox properties of microplastics during the weathering under a sulfate-reducing environment and the interaction with arsenite were addressed. The sulfurization of phenol-formaldehyde resin microplastics under a sulfate-reducing environment generated smooth and porous particles with the induction of organic S species. Multiple spectroscopic results demonstrated thioether and thiophene groups formed by the substitute removal of O-containing functional groups. Moreover, the sulfurization process induced the reduction of carbonyl groups and oxidation of phenolic hydroxyl groups and resulted in the formation of semiquinone radicals. The O-containing functional groups contributed to microplastics redox property and As(III) oxidation while S-containing functional groups showed no obvious effect. The sulfurized microplastics had lower efficiency in mediating arsenite oxidation than the unsulfurized counterparts due to the decreased electron donating capacity. Producing hydrogen peroxides by electron-donating phenol groups and semiquinone radicals and the direct semiquinone radicals oxidation could mediate arsenite oxidation. The findings of this study help us understand the fate of microplastics in redox fluctuation interfaces.

Quantification of the redox properties of microplastics and their effect on arsenite oxidation

Microplastics have attracted global concern. The environmental-weathering processes control their fate, transport, transformation, and toxicity to wildlife and human health, but their impacts on biogeochemical redox processes remain largely unknown. Herein, multiple spectroscopic and electrochemical approaches in concert with wet-chemistry analyses were employed to characterize the redox properties of weathered microplastics. The spectroscopic results indicated that weathering of phenol-formaldehyde resins (PFs) by hydrogen peroxide (H2O2) led to a slight decrease in the content of phenol functional groups, accompanied by an increase in semiquinone radicals, quinone, and carboxylic groups. Electrochemical and wet-chemistry quantifications, coupled with microbial-chemical characterizations, demonstrated that the PFs exhibited appreciable electron-donating capacity (0.264-1.15 mmol e- g-1) and electron-accepting capacity (0.120-0.300 mmol e- g-1). Specifically, the phenol groups and semiquinone radicals were responsible for the electron-donating capacity, whereas the quinone groups dominated the electron-accepting capacity. The reversible redox peaks in the cyclic voltammograms and the enhanced electron-donating capacity after accepting electrons from microbial reduction demonstrated the reversibility of the electron-donating and -accepting reactions. More importantly, the electron-donating phenol groups and weathering-induced semiquinone radicals were found to mediate the production of H2O2 from oxygen for arsenite oxidation. In addition to the H2O2-weathered PFs, the ozone-aged PF and polystyrene were also found to have electron-donating and arsenite-oxidation capacity. This study reports important redox properties of microplastics and their effect in mediating contaminant transformation. These findings will help to better understand the fate, transformation, and biogeochemical roles of microplastics on element cycling and contaminant fate.

Holes on surfaces of the weathered plastic fragments from coastal beaches

The surface morphology of weathered plastics undergoes a variety of changes. In this study, 3950 plastic fragments from 26 beaches around the world, were assessed to identify holes. Holes were identified on 123 fragments on 20 beaches, with the highest frequency (10.3 %) being identified at Qesm AL Gomrok Beach in Egypt. The distribution of holes could be divided into even, single-sided, and random types. The external and internal holes were similar in size (37 ± 15 μm) of even type fragments. The external holes were larger than the internal holes in single-sided (516 ± 259 μm and 383 ± 161 μm) and random (588 ± 262 μm and 454 ± 210 μm) fragment types. The external hole sizes were positively correlated with the internal hole sizes for each type. This study reports a novel deformation phenomenon on the surface of weathered plastics and highlights their potential effects on plastics.

Performance and characterization of phenol-formaldehyde resin with crude bio-oil by model compound method

In order to clarify the effects of crude bio-oil for phenol-formaldehyde resin, the phenol-formaldehyde resin with bio-oil model compounds (BMPF) were prepared by model compound method. The bonding strength and aging resistance of BMPF were determined, and their microstructure and chemical bonds were also analyzed by scanning electron microscope, Fourier transform infrared spectroscopy, and nuclear magnetic resonance analysis, respectively. The results showed that the components of crude bio-oil had various degrees of effects on the BMPF performance, and the most obvious one is the phenols. The phenols and the ketones of bio-oil had positive effects on the bonding strength. The ketones had the biggest effect on the surface smoothness of BMPF film. But all components of bio-oil could inordinately improve the aging resistance of BMPF. The structural analysis indicated that the effects of bio-oil components on the BMPF performance by changing the resin structure. The CH2 peak in FT-IR and the methylene bridges intensity in NMR of phenol-free BMPF and ketone-free BMPF were smaller, while the results of aldehyde-free BMPF and acid-free BMPF were opposite. And the influence degree of BMPF structure was basically consistent with that of BMPF performance. These results could provide a basis for the modification of phenol-formaldehyde resin by crude bio-oil.

Aging Behaviors of Phenol-Formaldehyde Resin Modified by Bio-Oil under Five Aging Conditions

The bio-oil phenol-formaldehyde (BPF) resin, prepared by using bio-oil as a substitute for phenol, has similar bonding strength but lower price to phenol-formaldehyde (PF) resin. As a common adhesive for outdoor wood, the aging performance of BPF resin is particularly important. The variations in mass, bonding strength, microstructure, atomic composition, and chemical structure of BPF resin under five aging conditions (heat treatment, water immersion, UV exposure, hydrothermal treatment, and weatherometer treatment) were characterized by scanning electron microscope, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy, respectively. Compared under five aging conditions, after aging 960 h, the mass loss of plywood and film was largest under hydrothermal treatment; the bonding strength of plywood, the surface roughness, and O/C ratio of the resin film changed most obviously under weatherometer treatment. FT-IR analysis showed that the decreased degree of peak intensity on CH2 and C-O-C characteristic peaks of BPF resin were weaker under water immersion, hydrothermal treatment, and weatherometer treatment than those of PF resin. The comparison of data between BPF and PF resins after aging 960 h showed that adding bio-oil could obviously weaken the aging effect of water but slightly enhance that of heat. The results could provide a basis for the aging resistance modification of BPF resin.

Quantification of phenol-formaldehyde curing resin in unvulcanized rubber blend using Py-GC/MS supplemented by TG-IR analysis

The curing bladder is the main element when producing a car tire. The tire curing bladder is a cylindrical bag concaved with a heat transfer medium, hot water, steam or gas during the vulcanization process. It is highly stressed due to the extremely high temperatures and pressures inside the pressing mold and it ensures the optimal process of vulcanization. Therefore, it is necessary to verify the quality of the tire curing bladder made of a suitable elastomer (rubber) blend. Analysis of rubber is an important technological operation in research and development in the automotive industry. The purpose of rubber blend analysis may be to confirm that the manufacturer or supplier owns or supplies a material according to the composition pattern, to clarify the cause of difficulties and failures during processing or to verify that the individual components of the rubber blend are correctly batched during technological operation “mixing”. Five analytical methods were used to determine the quality, presence and quantity of applied curing resin, specifically a combination of pyrolysis, gas chromatography and mass spectrometry and a combination of infrared spectroscopy and thermogravimetry. The concentration and percentage of the curing resin were determined from individual measurements and by comparing with reference samples (standards) from an industrial factory.

The curing bladder is the main element when producing a car tire.

The Influences of Moisture on the Mechanical, Morphological and Thermogravimetric Properties of Mineral Wool Made from Basalt Glass Fibers

Mineral wool made from basalt fibers is frequently used as an insulating material in construction systems. In this study, both unused mineral wool and wool obtained from the softened roofing area were comprehensively analyzed in a laboratory using different characterization techniques. Firstly, the initial water content and compressive strength at 10% deformation were determined. Secondly, microstructure and surface chemical composition were analyzed by scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDX). To study heterogeneities near the fiber surface and to examine cross-sectional composition, a scanning transmission electron microscope (STEM) was used. Finally, to verify possible reasons for resin degradation, thermogravimetric analysis and differential scanning colometry (TGA-DSC) were simultaneously carried out. The results show that natural aging under high humidity and thermal fluctuations greatly affected the surface morphology and chemical composition of the fibrous composite. Phenol-formaldehyde and other hydrophobic compounds that protect fibers against moisture and give compressive resistance were found to be degraded.

Preparation and Characterization of Bio-oil Phenolic Foam Reinforced with Montmorillonite

Introducing bio-oil into phenolic foam (PF) can effectively improve the toughness of PF, but its flame retardant performance will be adversely affected and show a decrease. To offset the decrease in flame retardant performance, montmorillonite (MMT) can be added as a promising alternative to enhance the flame resistance of foams. The present work reported the effects of MMT on the chemical structure, morphological property, mechanical performance, flame resistance, and thermal stability of bio-oil phenolic foam (BPF). The Fourier transform infrared spectroscopy (FT-IR) result showed that the -OH group peaks shifted to a lower frequency after adding MMT, indicating strong hydrogen bonding between MMT and bio-oil phenolic resin (BPR) molecular chains. Additionally, when a small content of MMT (2-4 wt %) was added in the foamed composites, the microcellular structures of bio-oil phenolic foam modified by MMT (MBPFs) were more uniform and compact than that of BPF. As a result, the best performance of MBPF was obtained with the addition of 4 wt % MMT, where compressive strength and limited oxygen index (LOI) increased by 31.0% and 33.2%, respectively, and the pulverization ratio decreased by 40.6% in comparison to BPF. These tests proved that MMT can blend well with bio-oil to effectively improve the flame resistance of PF while enhancing toughness.