A Novel One-Pot Synthesis of Poly(Propylene Carbonate) Containing Cross-Linked Networks by Copolymerization of Carbon Dioxide, Propylene Oxide, Maleic Anhydride, and Furfuryl Glycidyl Ether

Cross-Linked Networks in Poly(propylene carbonate) by Incorporating (Maleic Anhydride/cis-1,2,3,6-Tetrahydrophthalic Anhydride) Oligomer in CO2/Propylene Oxide Copolymerization: Improving and Tailoring Thermal, Mechanical, and Dimensional Properties

Poly(propylene carbonate) (PPC) from CO₂ and propylene oxide (PO) has wide potential applications as a degradable "plastic". However, the thermal stability and mechanical properties of PPC cannot meet most of the application requirements. Herein, we focus on improving these properties. A (maleic anhydride/cis-1,2,3,6-tetrahydrophthalic anhydride) (MA/THPA) oligomer containing several cyclocarboxylic anhydride groups, which can copolymerize with PO, has been readily synthesized and used as the third comonomer to prepare PPC with cross-linked networks. The gel contents increase from 16 to 42% with increasing MA/THPA oligomer feed contents from 0.5 to 4 wt % of PO. The formation of cross-linked networks in PPC greatly improves the thermal, mechanical, and dimensional properties. The 5% weight-loss degradation temperature increases from 217 °C to nearly 290 °C before and after cross-linking, which ensures that PPC does not decompose in melt processing. The tensile strength of the copolymer is in the range of 22.2-44.3 MPa with elongation at break of 11-312%. The maximum tensile strength is improved by 143% compared to that of PPC. When the MA/THPA oligomer feed is above 3 wt % of PO, the hot-set elongation of the copolymer at 65 °C decreases more than 10 times when compared with that of PPC, and the permanent deformation is close to 0, while it is 145% for PPC. The dimensional stability is improved sharply. It can overcome the cold flow phenomenon of PPC. The improvement of the above comprehensive properties is of great significance to the practical application of PPC in various fields.

Enhanced Poly(propylene carbonate) with Thermoplastic Networks: A Cross-Linking Role of Maleic Anhydride Oligomer in CO2/PO Copolymerization

Cross-linking is an effective way to enhance biodegradable poly(propylene carbonate) (PPC) from CO₂ and propylene oxide (PO). Cross-linked PPC can be prepared by one-step terpolymerization of multifunctional third monomers with CO₂ and PO. However, few such third monomers are available. Each molecule of maleic anhydride oligomer (MAO) contains more than two cyclic anhydride groups. Here, we use it to synthesize PPC with cross-linked networks by adding a small quantity of MAO (0.625-5 wt% of PO) in CO₂/PO copolymerization that was catalyzed by zinc glutarate. The formation of networks in the prepared copolymers was confirmed by the presence of gel in copolymers combined Fourier transform infrared spectroscopy (FT-IR), ¹H NMR, and the improved mechanical properties. The 5% weight-loss degradation temperatures and maximum weight-loss degradation temperatures greatly increase up to 289.8 °C and 308.8 °C, respectively, which are remarkably high when compared to those of PPC. The minimum permanent deformation of the copolymers closes to 0, while that of PPC is 173%. The maximum tensile strength of the copolymers is 25.5 MPa higher than that of PPC, reaching 38.4 MPa, and it still has some toughness with the elongation at break of 25%. The above phenomena indicate that MAO that was inserted in PPC chains play a cross-linking role, which results in enhanced thermal stability, dimensional stability, and mechanical strength, comprehensively.