Thermotropic Liquid Crystalline Polymers with Various Alkoxy Side Groups: Thermal Properties and Molecular Dynamics

3D printing in materials manufacturing industry: A realm of Industry 4.0

Additive manufacturing (AM), also known as 3D printing, is a new manufacturing trend showing promising progress over time in the era of Industry 4.0. So far, various research has been done for increasing the reliability and productivity of a 3D printing process. In this regard, reviewing the existing concepts and forwarding novel research directions are important. This paper reviews and summarizes the process flow, technologies, configurations, and monitoring of AM. It started with the general AM process flow, followed by the definitions and the working principles of various AM technologies and the possible AM configurations, such as traditional and robot-assisted AM. Then, defect detection, fault diagnosis, and open-loop and closed-loop control systems in AM are discussed. It is noted that introducing robots into the assisting mechanism of AM increases the reliability and productivity of the manufacturing process. Moreover, integrating machine learning and conventional control algorithms ensures a closed-loop control in AM, a promising control strategy. Lastly, the paper addresses the challenges and future trends.

Effects of Poly(ethylene-co-glycidyl methacrylate) on the Microstructure, Thermal, Rheological, and Mechanical Properties of Thermotropic Liquid Crystalline Polyester Blends

In this study, a series of thermotropic liquid crystalline polyester (TLCP)-based blends containing 1-30 wt% poly(ethylene-co-glycidyl methacrylate) (PEGMA) were fabricated by masterbatch-assisted melt-compounding. The scanning electron microscopy (SEM) images showed a uniformly dispersed microfibrillar structure for the TLCP component in cryogenically-fractured blends, without any phase-separated domains. The FT-IR spectra showed that the carbonyl stretching bands of TLCP/PEGMA blends shifted to higher wavenumbers, suggesting the presence of specific interactions and/or grafting reactions between carboxyl/hydroxyl groups of TLCP and glycidyl methacrylate groups of PEGMA. Accordingly, the melting and crystallization temperatures of the PEGMA component in the blends were greatly lowered compared to the TLCP component. The thermal decomposition peak temperatures of the PEGMA and TLCP components in the blends were characterized as higher than those of neat PEGMA and neat TLCP, respectively. From the rheological data collected at 300 °C, the shear moduli and complex viscosities for the blend with 30 wt% PEGMA were found to be much higher than those of neat PEGMA, which supports the existence of PEGMA-g-TLCP formed during the melt-compounding. The dynamic mechanical thermal analysis (DMA) analyses demonstrated that the storage moduli of the blends decreased slightly with the PEGMA content up to 3 wt%, increased at the PEGMA content of 5 wt%, and decreased again at PEGMA contents above 7 wt%. The maximum storage moduli for the blend with 5 wt% PEGMA are interpreted to be due to the reinforcing effect of PEGMA-g-TLCP copolymers.