Effect of Conductive Carbon Black on Mechanical Properties of Aqueous Polymer Binders for Secondary Battery Electrode

Pickering emulsions as an alternative to traditional polymers: trends and applications

Pickering emulsions have gained increasing interest because of their unique features, including easy preparation and stability. In contrast to classical emulsions, in Pickering emulsions, the stabilisers are solid micro/nanoparticles that accumulate on the surfaces of liquid phases. In addition to their stability, Pickering emulsions are less toxic and responsive to external stimuli, which make them versatile material that can be flexibly designed for specific applications, e.g., catalysis, pharmaceuticals and new materials. The potential toxicity and adverse impact on the environment of classic emulsions is related to the extractable nature of the water emulsifier. The impacts of some emulsifiers are related to not only their chemical natures but also their stabilities; after base or acid hydrolysis, some emulsifiers can be turned into sulphates and fatty alcohols, which are dangerous to aquatic life. In this paper, recent research on Pickering emulsion preparations is reviewed, with a focus on styrene as one of the main emulsion components. Moreover, the effects of the particle type and morphology and the critical parameters of the emulsion production process on emulsion properties and applications are discussed. Furthermore, the current and prospective applications of Pickering emulsion, such as in lithium-ion batteries and new vaccines, are presented.

Process ‐ Structure ‐ Formulation Interactions for enhanced Sodium Ion Battery Development ‐ a Review

Before the viability of a cell formulation can be assessed for implementation in commercial sodium ion batteries, processes applied in cell production should be validated and optimized. This review summarizes the steps performed in constructing sodium ion (Na‐ion) cells at research scale, highlighting parameters and techniques that are likely to impact measured cycling performance. Consistent process‐structure‐performance links have been established for typical lithium‐ion (Li‐ion) cells, which can guide hypotheses to test in Na‐ion cells. Liquid electrolyte viscosity, sequence of mixing electrode slurries, rate of drying electrodes and cycling characteristics of formation were found critical to the reported capacity of laboratory cells. Based on the observed importance of processing to battery performance outcomes, the current focus on novel materials in Na‐ion research should be balanced with deeper investigation into mechanistic changes of cell components during and after production, to better inform future designs of these promising batteries.

Evolution of Internal Stress in Heterogeneous Electrode Composite during the Drying Process

The mechanical behavior of electrode composite during the drying preparation has played a crucial role in the electrochemical performance of lithium-ion batteries (LIBs). Our work aimed at developing an integrated analysis method to study the component distribution, mechanical properties, and internal stress of composite coating in the process of electrode drying. The main influence factors of drying stress were thoroughly investigated. It was found that this present model could capture not only the heterogeneity effect of inactive ingredients but also the porosity-dependent viscoelasticity of electrode composite. Meanwhile, the calculated effective modulus and stress evolution upon drying time were in acceptable accord with the experimental data. Furthermore, the rapid solidification markedly increased the drying stress in electrodes and significantly impaired the tensile strength of electrode composite due to the highly gradient distributed constituents. However, the stress level at high drying temperature could be significantly reduced by an aqueous sodium alginate binder instead of poly(vinylidene fluoride). The obtained results will be a great help in efficiently manufacturing LIB electrodes with adequate mechanical integrity.

An overview of the current status and prospects of cathode materials based on transition metal sulfides for magnesium-ion batteries

TMSs as cathode materials used in MIBs.

Mechanical Integrity of Conductive Carbon-Black-Filled Aqueous Polymer Binder in Composite Electrode for Lithium-Ion Battery

The mechanical stability of aqueous binder and conductive composites (BCC) is the basis of the long-term service of composite electrodes in advanced secondary batteries. To evaluate the stress evolution of BCC in composite electrodes during electrochemical operation, we established an electrochemical–mechanical model for multilayer spherical particles that consists of an active material and a solid-electrolyte-interface (SEI)-enclosed BCC. The lithium-diffusion-induced stress distribution was studied in detail by coupling the influence of SEI and the viscoelasticity of inorganic-filler-doped polymeric bonding material. It was found that tensile hoop stress plays a critical role in determining whether a composite electrode is damaged or not—and circumferential cracks may primarily initiate in BCC, rather than in other electrode components. Further, the peak tensile stress of BCC is at the interface with SEI and does not occur at full lithiation due to the relaxation nature of polymer composite. Moreover, mechanical damage would be greatly misled if neglecting the existence of SEI. Finally, the structure integrity of the binder and conductive system can be effectively improved by (1) increasing the carbon black content as much as possible in the context of meeting cell capacity requirements—it is greater than 27% and 50% for sodium alginate and the mixtures of carboxy styrene butadiene latex and sodium carboxymethyl cellulose, respectively, for composite graphite anode; (2) reducing the elastic modulus of SEI to less than that of BCC; (3) decreasing the lithiation rate.