Thermoplastic Dynamic Vulcanizates with In Situ Synthesized Segmented Polyurethane Matrix

Development of thermoplastic vulcanizates based on in situ synthesized thermoplastic polyurethane and acrylonitrile-butadiene rubber: the influence of the curing system

We prepared different thermoplastic elastomers (TPEs) using an internal mixer. We investigated the properties of thermoplastic polyurethanes (TPUs) produced from prepolymers with various isocyanate content and two different chain extenders to select the most appropriate TPU matrix for preparing thermoplastic vulcanizates (TPVs). Based on the results, we selected a prepolymer with moderate isocyanate content (10%) and the more flexible 1,6-hexanediol as a chain extender and prepared TPVs by dynamic vulcanization with in situ produced TPU. The rubber phase was acrylonitrile-butadiene rubber (NBR) with peroxidic and sulfuric curing with different accelerators. Dynamical mechanical analysis (DMA) results show that the room temperature storage modulus of the TPVs decreases due to the rubber phase. The TPU/NBR-CBS TPV with delayed action accelerator yields the highest tensile and tear strength and elongation at break. TPU/NBR-DCP made with a peroxide-based rubber blend shows similar tensile strength with significantly lower elongation at break and tear strength. The good mechanical properties of TPU/NBR-CBS can be explained by the long induction period, which allowed the rubber phase to disperse before vulcanization took place. In the TPU/NBR-DCP, the peroxide formed bonds not only in the rubber phase but also between the rubber and TPU phases, which is manifested in the high mixing torque and the result of the thermogravimetric analysis (TGA).

A Morphological Study of Dynamically Vulcanized Styrene-Ethylene-Butylene-Styrene/Styrene-Butylene-Styrene/MethylVinylSilicon Rubber Thermoplastic Elastomer

In this work, we prepared thermoplastic silicone rubber (TPSiV) by dynamically vulcanizing different relative proportions of methyl vinyl silicone rubber (MVSR), styrene ethylene butene styrene block copolymer (SEBS), and styrene butadiene styrene block copolymer (SBS). The compatibility and distribution of the MVSR phase and SEBS/SBS phase were qualitatively characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) tests on TPSiV. Subsequently, the backscattered electron signal image was analyzed using a colorimeter, and it was found that the size of the interface layer between the MVSR phase and the SEBS-SBS phase could be quantitatively characterized. This method overcomes the defect of the etching method, which cannot quantitatively analyze the size of the compatible layer between the two polymers. The final experiment proved that the two phases in TPSiV exhibited a “sea-island” structure, in which the MVSR phase acted as a dispersed phase in the SEBS-SBS phase. In addition, the addition of the silane coupling agent KH-907 (γ-isocyanatopropyltriethoxysilane) improved the mechanical properties of TPSiV, increasing the tensile strength by about 40% and the elongation at break by 30%. The permanent tensile deformation increase rate was about 15%. Through the quantitative measurement of the compatible layer, it was found that KH-907 could increase the thickness of the interface layer between the MVSR phase and the SEBS-SBS phase by more than 30%, which explained why the silane coupling agent KH-907 improved the mechanical properties of TPSiV at the micro level.