A Novel Zirconium Modified Arylacetylene Resin: Preparation, Thermal Properties and Ceramifiable Mechanism

Ceramifiable Silicone Rubber Composites with Enhanced Self-Supporting and Ceramifiable Properties

Ceramifiable silicone rubber (SR) composites with excellent self-supporting properties and ceramifiable properties were prepared by incorporating silicate glass frits (SGFs) and sodium tripolyphosphate (STPP) into the SR. Ceramic residues were obtained by firing ceramifiable SR composites at 700, 850, and 1000 °C for 30 min. The bending angles of the composites were tested for evaluating the self-supporting property. To evaluate the ceramifiable properties of the ceramifiable SR composite, flexural strength, water absorption, and bulk density of its residues were tested. It was found that the addition of STPP improved the shape stability and the self-supporting property of the composites at high temperatures. The flexural strength of the ceramic residue of the composite with STPP firing above 850 °C is more than 5 MPa. X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) analysis showed that the relative content of the crystalline phase was enhanced by about 25% due to the addition of STPP. Furthermore, a possible mechanism for the formation of the crystalline phase was proposed. Scanning elector microscope (SEM) and energy dispersive spectrometry (EDS) analysis demonstrated that with the temperature increase, the inter-infiltration between these melts became easier, which implies that the bulk density of the ceramic residue was improved.

Understanding the Role of Carbon Fiber Skeletons in Silicone Rubber-Based Ablative Composites

At present, silicone rubber-based ablative composites are usually enhanced by carbon fibers (CFs) to protect the case of solid rocket motors (SRMs). However, the effect of the CFs’ length on the microstructure and ablation properties of the silicone rubber-based ablative composites has been ignored. In this work, different lengths of CFs were introduced into silicone rubber-based ablative composites to explore the effect of fiber length, and ceramic layers of various morphologies were constructed after ablation. It was found that a complete and continuous skeleton in ceramic layers was formed by CFs over 3 mm in length. In addition, the oxyacetylene ablation results showed that the linear ablation rate declined from 0.233 to 0.089 mm/s, and the maximum back-face temperature decreased from 117.7 to 107.9 °C as the length of the CFs increased from 0.5 to 3 mm. This can be attributed to the fact that successive skeletons concatenated and consolidated the ceramic fillers as well as residues to form an integrated, robust, and dense ceramic layer.