Cross-Linking Modification of Ammonium Polyphosphate via Ionic Exchange and Self-Assembly for Enhancing the Fire Safety Properties of Polypropylene

Double-layer microencapsulation of ammonium polyphosphate and its enhancement on the hydrophobicity and flame retardancy of cellulose paper

Cellulose paper is a flammable and hygroscopic material, which limits its application. In this paper, melamine-formaldehyde resin (MF) and silane coupling agents were used to microencapsulate ammonium polyphosphate (Si@MFAPP) in turn and added to the fibers suspension to prepare hydrophobic and flame-retardant cellulose paper. It was found that the surface of the ammonium polyphosphate (APP) was smooth with the water solubility of 0.24 g/100 mL. After microencapsulation with MF, the surface of MFAPP became rough, and the solubility was reduced to 0.1 g/100 mL. When further encapsulation with polysiloxanes, the surface showed significantly higher roughness, and a lotus leaf-like microspherical structure was formed. Specifically, its solubility decreased to 0.04 g/100 mL. In addition, the residual char weight of Si@MFAPP at 800 °C was increased from 25.27 % to 38.56 %. The water contact angle (WCA) of MFAPP/Pulp increased from 84.23° to 90.78°, and the limiting oxygen index (LOI) increased from 31.8 % to 34.1 %, meaning that the flame retardancy was obviously raised. The WCA of Si@MFAPP/Pulp enhanced to 96.45°, and the LOI was 34.5 %, meaning that the hydrophobicity was further raised. Therefore, Si@MFAPP significantly improved the flame-retardancy and hydrophobicity of the cellulose paper.

Surface Flame-Retardant Systems of Rigid Polyurethane Foams: An Overview

Rigid polyurethane foam (RPUF) is one of the best thermal insulation materials available, but its flammability makes it a potential fire hazard. Due to its porous nature, the large specific surface area is the key factor for easy ignition and rapid fires spread when exposed to heat sources. The burning process of RPUF mainly takes place on the surface. Therefore, if a flame-retardant coating can be formed on the surface of RPUF, it can effectively reduce or stop the flame propagation on the surface of RPUF, further improving the fire safety. Compared with the bulk flame retardant of RPUF, the flame-retardant coating on its surface has a higher efficiency in improving fire safety. This paper aims to review the preparations, properties, and working mechanisms of RPUF surface flame-retardant systems. Flame-retardant coatings are divided into non-intumescent flame-retardant coatings (NIFRCs) and intumescent flame-retardant coatings (IFRCs), depending on whether the flame-retardant coating expands when heated. After discussion, the development trends for surface flame-retardant systems are considered to be high-performance, biological, biomimetic, multifunctional flame-retardant coatings.

Preparation of Mn2+ Doped Piperazine Phosphate as a Char-Forming Agent for Improving the Fire Safety of Polypropylene/Ammonium Polyphosphate Composites

A piperazine phosphate doped with Mn2+ (HP-Mn), as a new char-forming agent for intumescent flame retardant systems (IFR), was designed and synthesized using 1-hydroxy ethylidene-1,1-diphosphonic acid, piperazine, and manganese acetate tetrahydrate as raw materials. The effect of HP-Mn and ammonium polyphosphate (APP) on the fire safety and thermal stability of polypropylene (PP) was investigated. The results showed that the combined incorporation of 25 wt.% APP/HP-Mn at a ratio of 1:1 endowed the flame retardant PP (PP6) composite with the limiting oxygen index (LOI) of 30.7% and UL-94 V-0 rating. In comparison with the pure PP, the peak heat release rate (PHRR), the total heat release (THR), and the smoke production rate (PSPR) of the PP6 were reduced by 74%, 30%, and 70%, respectively. SEM and Raman analysis of the char residues demonstrated that the Mn2+ displayed a catalytic cross-linking charring ability to form a continuous and compact carbon layer with a high degree of graphitization, which can effectively improve the flame retardancy of PP/APP composites. A possible flame-retardant mechanism was proposed to reveal the synergistic effect between APP and HP-Mn.