Lignin Based Activated Carbon Using H3PO4 Activation

Enhancing Cr (VI) Adsorption of Chestnut Shell Biochar through H3PO4 Activation and Nickel Doping

A high-efficiency nickel-doped porous biochar (PCNi3) has been successfully synthesized from chestnut shell waste via a two-step chemical activation treatment with H3PO4. The influences of microstructure, surface morphology, elemental composition, surface functional groups, specific surface area, porosity, pore-size distribution, and chemical properties of the surface state on the removal of Cr (VI) from water were thoroughly investigated by using XRD, FESEM, FTIR, Raman, BET, and XPS testing methods, N2 adsorption, and XPS testing techniques respectively. The results indicate that the treatment of H3PO4 activation and nickel doping can effectively improve microstructure characteristics, thus promoting Cr (VI) adsorption capacity. The effects of initial solution pH, solution concentration, time, and temperature on remediation are revealed. The Cr (VI) uptake experiments imply that the adsorption curves of PCNi3 fit well with the Freundlich model, the pseudo-second-order kinetic model, and the Elovich model. The adsorption process of PCNi3 can be regarded as a spontaneous endothermic reaction limited by diffusion among particles and porosity. The adsorption mechanisms of PCNi3 are ion exchange, complexation, electrostatic adsorption, and coprecipitation with the assistance of surface active sites, porosity, Ni0 particles, and Ni7P3. With these advantages, PCNi3 reveals an extraordinary Cr (VI) removal capacity and a strong ability to reduce Cr (VI) to Cr (III).

Spherical Lignin-Derived Activated Carbons for the Adsorption of Phenol from Aqueous Media

In this work, a synthesis and activation path, which enabled the preparation of spherical activated carbon from a lignin precursor, characterized by high adsorption capacity in the removal of phenolic compounds from water, was successfully developed. Two industrial by-products, i.e., Kraft lignin and sodium lignosulfonate, were used to form spherical nanometric lignin grains using pH and solvent shift methods. The obtained materials became precursors to form porous activated carbons via chemical activation (using K2CO3 or ZnCl2 as activating agents) and carbonization (in the temperature range of 600-900 °C). The thermal stabilization step at 250 °C was necessary to ensure the sphericity of the grains during high-temperature heat treatment. The study investigated the influence of the type of chemical activator used, its quantity, and the method of introduction into the lignin precursor, along with the carbonization temperature, on various characteristics including morphology (examined by scanning electron microscopy), the degree of graphitization (evaluated by powder X-ray diffraction), the porosity (assessed using low-temperature N2 adsorption), and the surface composition (analyzed with X-ray photoelectron spectroscopy) of the produced carbons. Finally, the carbon materials were tested as adsorbents for removing phenol from an aqueous solution. A conspicuous impact of microporosity and a degree of graphitization on the performance of the investigated adsorbents was found.

Hydrogen-rich gas production via supercritical water gasification (SCWG) of oily sludge over waste tire-derived activated carbon impregnated with Ni: Characterization and optimization of activated carbon production

In this study, the production of activated carbon (AC) through the chemical activation of waste tire (WT) using H3PO4 and KOH for H2 production by SCWG of oily sludge (OS) donated by Persian Gulf Star Oil Company was investigated. H3PO4 was the best activating agent based on some pretests results, and then the synthesis of AC was optimized using Response Surface Methodology. Based on BET surface area of synthesized ACs, thirty combinations of the four variables namely; activation temperature (350-550 °C); activation time (1-4 h); H3PO4 to WT ratio (1-3 w.w-1); and H3PO4 concentration (20-40 wt%) were optimized. CHNS, TGA, FE-SEM, and EDS-mapping analyses were used to characterize the AC and catalyst synthesized in optimum condition (activation temperature: 450 °C; activation time: 2.5 h; H3PO4 to WT ratio: 2 w.w-1; and H3PO4 concentration: 40 wt%), which presented a surface area of 170 m2 g-1. Finally, Ni was impregnated on the optimized AC with different loadings (5-15 wt%) to evaluate its performance in H2 production by SCWG of OS. Although H2 yield in catalytic experiments was higher than that observed in non-catalytic experiment, results showed that the maximum H2 selectivity was 66% in SCWG of OS using AC impregnated with 10 wt% Ni.

Comparison of the effects of three drying methods on lignin properties

In the last few years, a serious effort has been initiated to develop standard methods for lignin characterization at the national and international levels. Thus, several Canadian and ISO standards were recently developed. The current results were generated in an effort to assist the ISO/TC6 Committee come up with a reliable standard method for the measurement of the dry solids content of lignins. In particular, this work investigated the drying of lignin using three different drying methods: conduction oven drying (105 °C), vacuum oven drying at (60 °C), and freeze drying. Ten different lignins were used in this study including wet and air-dried softwood and hardwood kraft lignins in the acid and base forms from the industrial LignoForce™ process and hydrolysis lignin from the TMP-Bio™ process. The results showed that 7 h, 48 h and 24 h were sufficient to reach a constant solids content in the case of all lignins when oven drying, vacuum oven drying under negative pressure (150 mbar), and freeze drying (25 mT) were used, respectively. Kraft lignins in the base form showed higher sensitivity to degradation compared to lignins in the acid form. The total hydroxyl group content of air-dried and wet hardwood lignins in the base form decreased by more than 50 % after vacuum oven-drying for 71.5 h or oven-drying for 16 h compared to freeze-drying for 68 h. The decrease in the total hydroxyl groups was more pronounced (70 %) when the wet softwood lignin in the base form was dried in the oven compared to freeze drying for 68 h.

Kraft Lignin-Derived Microporous Nitrogen-Doped Carbon Adsorbent for Air and Water Purification

The study presents a streamlined one-step process for producing highly porous, metal-free, N-doped activated carbon (N-AC) for CO2 capture and herbicide removal from simulated industrially polluted and real environmental systems. N-AC was prepared from kraft lignin─a carbon-rich and abundant byproduct of the pulp industry, using nitric acid as the activator and urea as the N-dopant. The reported carbonization process under a nitrogen atmosphere renders a product with a high yield of 30% even at high temperatures up to 800 °C. N-AC exhibited a substantial high N content (4-5%), the presence of aliphatic and phenolic OH groups, and a notable absence of carboxylic groups, as confirmed by Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and Boehm's titration. Porosity analysis indicated that micropores constituted the majority of the pore structure, with 86% of pores having diameters less than 0.6 nm. According to BET adsorption analysis, the developed porous structure of N-AC boasted a substantial specific surface area of 1000 m2 g-1. N-AC proved to be a promising adsorbent for air and water purification. Specifically, N-AC exhibited a strong affinity for CO2, with an adsorption capacity of 1.4 mmol g-1 at 0.15 bar and 20 °C, and it demonstrated the highest selectivity over N2 from the simulated flue gas system (27.3 mmol g-1 for 15:85 v/v CO2/N2 at 20 °C) among all previously reported nitrogen-doped AC materials from kraft lignin. Moreover, N-AC displayed excellent reusability and efficient CO2 release, maintaining an adsorption capacity of 3.1 mmol g-1 (at 1 bar and 25 °C) over 10 consecutive adsorption-desorption cycles, confirming N-AC as a useful material for CO2 storage and utilization. The unique cationic nature of N-AC enhanced the adsorption of herbicides in neutral and weakly basic environments, which is relevant for real waters. It exhibited an impressive adsorption capacity for the herbicide 2,4-dichlorophenoxyacetic acid (2,4-D) at 96 ± 6 mg g-1 under pH 6 and 25 °C according to the Langmuir-Freundlich model. Notably, N-AC preserves its high adsorption capacity toward 2,4-D from simulated groundwater and runoff from tomato greenhouse, while performance in real samples from Fyris river in Uppsala, Sweden, causes a decrease of only 4-5%. Owing to the one-step process, high yield, annual abundance of kraft lignin, and use of environmentally friendly activating agents, N-AC has substantial potential for large-scale industrial applications.

Unraveling the multifaceted mechanisms and untapped potential of activated carbon in remediation of emerging pollutants: A comprehensive review and critical appraisal of advanced techniques

The rapid global expansion of industrialization has resulted in the discharge of a diverse range of hazardous contaminants into the ecosystem, leading to extensive environmental contamination and posing a pressing ecological concern. In this context, activated carbon (AC) has emerged as a highly promising adsorbent, offering significant advantages over conventional forms. For instance, AC has demonstrated remarkable adsorption capabilities, as evidenced by the successful removal of atrazine and ibuprofen using KOH and KOH-CO2-activated char, achieving impressive adsorption rates of 90% and 95%, respectively, at an initial dosage of 10 mg L-1. Moreover, AC can effectively adsorb aromatic compounds through π-π stacking interactions. The aromatic rings in organic molecules can align and interact with the carbon atoms in AC's structure, leading to effective adsorption. In this review, by employing a systematic analysis of recent research findings (majorly from 2015 to 2023), an in-depth exploration of AC's evolution and its wide-ranging applications in adsorbing and remediating emerging pollutants, including dyes, organic contaminants, and hazardous gases and mitigating the adverse impacts of such emerging pollutants on ecosystems have been discussed. It serves as a valuable resource for researchers, professionals, and policymakers involved in environmental remediation and pollution control, facilitating the development of sustainable and effective strategies for mitigating the global impact of emerging pollutants.

Adsorption Studies on the Removal of Anionic and Cationic Dyes from Aqueous Solutions Using Discarded Masks and Lignin

The carbon materials derived from discarded masks and lignin are used as adsorbent to remove two types of reactive dyes present in textile wastewater: anionic and cationic. This paper introduces the results of batch experiments where Congo red (CR) and Malachite green (MG) are removed from wastewater onto the carbon material. The relationship between adsorption time, initial concentration, temperature and pH value of reactive dyes was investigated by batch experiments. It is discovered that pH 5.0-7.0 leads to the maximum effectiveness of CR and MG removal. The equilibrium adsorption capacities of CR and MG are found to be 232.02 and 352.11 mg/g, respectively. The adsorption processes of CR and MG are consistent with the Freundlich and Langmuir adsorption models, respectively. The thermodynamic processing of the adsorption data reveals the exothermic properties of the adsorption of both dyes. The results show that the dye uptake processes follow secondary kinetics. The primary adsorption mechanisms of MG and CR dyes on sulfonated discarded masks and alkaline lignin (DMAL) include pore filling, electrostatic attraction, π-π interactions and the synergistic interactions between the sulphate and the dyes. The synthesized DMAL with high adsorption efficiency is promising as an effective recyclable adsorbent for adsorbing dyes, especially MG dyes, from wastewater.

Recent advances in lignin-based carbon materials and their applications: A review

As the most abundant natural aromatic polymer, tens of million of tons of lignin produced in paper-making or biorefinery industry are used as fuel annually, which is a low-value utilization. Moreover, burning lignin results in large amounts of carbon dioxide and pollutants in the air. The potential of lignin is far from being fully exploited and the search for high value-added application of lignin is highly pursued. Because of the high carbon content of lignin, converting lignin into advanced carbon-based structural or functional materials is regarded as one of the most promising solutions for both environmental protection and utilization of renewable resources. Significant progresses in lignin-based carbon materials (LCMs) including porous carbon, activated carbon, carbon fiber, carbon aerogel, nanostructured carbon, etc., for various valued applications have been witnessed in recent years. Here, this review summarized the recent advances in LCMs from the perspectives of preparation, structure, and applications. In particular, this review attempts to figure out the intrinsic relationship between the structure and functionalities of LCMs from their recent applications. Hopefully, some thoughts and discussions on the structure-property relationship of LCMs can inspire researchers to stride over the present barriers in the preparation and applications of LCMs.

The Influence of NH4NO3 and NH4ClO4 on Porous Structure Development of Activated Carbons Produced from Furfuryl Alcohol

The influence of NH₄NO₃ and NH₄ClO₄ on the porous texture and structure development of activated carbons produced from a non-porous polymeric precursor synthesized from furfuryl alcohol has been studied. The non-doped counterparts were prepared and studied for comparison purposes. NH₄NO₃ and NH₄ClO₄-doped polymers were carbonized under N₂ atmosphere at 600 °C, followed by CO₂ activation at 1000 °C and the obtained carbon materials and activated carbons were thoroughly characterized. The porosity characterization data have shown that NH₄NO₃-derived ACs present the highest specific surface area (up to 1523 m²/g in the experimental conditions studied), and the resulting porosity distributions are strongly dependent on the activation conditions. Thus, 1 h activation is optimum for the microporosity development, whereas larger activation times lead to micropores enlargement and conversion into mesopores. The type of doping salts used also has a substantial impact on the surface chemical composition, i.e., C=O groups. Moreover, NH₄NO₃ and NH₄ClO₄ constitute good sources of nitrogen. The type and contribution of nitrogen species are dependent on the preparation conditions. Quaternary nitrogen only appears in doped samples prepared by carbonization and pyrrolic, pyrydinic, and nitrogen oxide groups appear in the NH₄NO₃ -series. NH₄NO₃ incorporation has led to optimized materials towards CO₂ and C₂H₄ sorption with just 1 h activation time.

Emerging Modification Technologies of Lignin-based Activated Carbon toward Advanced Applications

Lignin-based activated carbon (LAC) is a promising high-quality functional material due to high surface area, abundant porous structure, and various functional groups. Modification is the most important step to functionalize LAC by altering its porous and chemical properties. This Review summarizes the state-of-the-art modification technologies of LAC toward advanced applications. Promising modification approaches are reviewed to display their effects on the preparation of LAC. The multiscale changes in the porosity and the surface chemistry of LAC are fully discussed. Advanced applications are then introduced to show the potential of LAC for supercapacitor electrode, catalyst support, hydrogen storage, and carbon dioxide capture. Finally, the mechanistic structure-function relationships of LAC are elaborated. These results highlight that modification technologies play a special role in altering the properties and defining the functionalities of LAC, which could be a promising porous carbon material toward industrial applications.

Recent advances of lignin valorization techniques toward sustainable aromatics and potential benchmarks to fossil refinery products

Aromatic compounds are important fuels and key chemical precursors for organic synthesis, however the current aromatics market are mainly relying on fossil resources which will eventually contribute to carbon emissions. Lignin has been recognized as a drop-in substitution to conventional aromatics, with its values gradually realized after tremendous research efforts in the recent five years. To facilitate the development of a possible lignin economics, this study overviewed the recent advances of various biorefinery techniques and the remaining challenging for lignin valorization. Starting with recent discovery of unexplored lignin structures, the potential functions of lignin related chemical structures were emphasized. The important breakthrough of lignin-first pretreatment, catalytic lignin depolymerization, and the high value products with possible benchmark with modern aromatics were reviewed with possible future targets. Possible retrofit of conventional petroleum refinery for lignin products were also introduced and hopefully paving a way to progressively migrate the industry towards carbon neutrality.

Biomass-Derived Porous Carbon from Agar as an Anode Material for Lithium-Ion Batteries

New porous activated carbons with a high surface area as an anode material for lithium-ion batteries (LIBs) were synthesized by a one-step, sustainable, and environmentally friendly method. Four chemical activators-H₂SO₄, H₃PO₄, KOH, and ZnCl₂-have been investigated as facilitators of the formation of the porous structure of activated carbon (AC) from an agar precursor. The study of the materials by Brunauer-Emmett-Teller (BET) and scanning electron microscopy (SEM) methods revealed its highly porous meso- and macro-structure. Among the used chemical activators, the AC prepared with the addition of KOH demonstrated the best electrochemical performance upon its reaction with lithium metal. The initial discharge capacity reached 931 mAh g^-1 and a reversible capacity of 320 mAh g^-1 was maintained over 100 cycles at 0.1 C. High rate cycling tests up to 10 C demonstrated stable cycling performance of the AC from agar.

Lignin Derived Porous Carbons: Synthesis Methods and Supercapacitor Applications

Lignin, one of the renewable constituents in natural plant biomasses, holds great potential as a sustainable source of functional carbon materials. Tremendous research efforts have been made on lignin-derived carbon electrodes for rechargeable batteries. However, lignin is considered as one of the most promising carbon precursors for the development of high-performance, low-cost porous carbon electrode materials for supercapacitor applications. Yet, these efforts have not been reviewed in detail in the current literature. This review, therefore, offers a basis for the utilization of lignin as a pivotal precursor for the synthesis of porous carbons for use in supercapacitor electrode applications. Lignin chemistry, the synthesis process of lignin-derived porous carbons, and future directions for developing better porous carbon electrode materials from lignin are systematically reviewed. Technological hurdles and approaches that should be prioritized in future research are presented.