Thermal and Electromagnetic Properties of Polymer Holey Structures Produced by Additive Manufacturing

Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities

The current state of the art on material science emphasizes recent research efforts aimed at designing novel materials characterized by low-density and advanced properties. The present article reports the experimental, theoretical and simulation results on the thermal behavior of 3D printed discs. Filaments of pure poly (lactic acid) PLA and filled with 6 wt% of graphene nanoplatelets (GNPs) are used as feedstocks. Experiments indicate that the introduction of graphene enhances the thermal properties of the resulting materials since the conductivity passes from the value of 0.167 [W/mK] for unfilled PLA to 0.335 [W/mK] for reinforced PLA, which corresponds to a significantly improvement of 101%. Exploiting the potential of 3D printing, different air cavities have been intentionally designed to develop new lightweight and more cost-effective materials without compromising their thermal performances. Furthermore, some cavities are equal in volume but different in the geometry; it is necessary to investigate how this last characteristic and its possible orientations affect the overall thermal behavior compared to that of an air-free specimen. The influence of air volume is also investigated. Experimental results are supported by theoretical analysis and simulation studies based on the finite element method. The results aim to be a valuable reference resource in the field of design and optimization of lightweight advanced materials.

Advanced Dual−Function Hollow Copper−Sulfide−Based Polyimide Composite Window Film Combining Near−Infrared Thermal Shielding and Organic Pollutants’ Photodegradation

Window−film−integrated, near−infrared (NIR) absorption−based nanomaterials are of great interest in terms of numerous demands to reduce energy consumption, especially in buildings and vehicles. However, the question of how to effectively manage thermal energy generated from NIR harvesting in light−absorbing materials, rather than being wasted or causing negative effects, remains challenging. Herein, hollow copper sulfide (Cu_2−xS) on colorless polyimide (PI) films, enabling them to be well−dispersed and robustly adhered, underwent in situ growth fabrication and were utilized as NIR−thermal−shielding and organic−pollutant−removal dual−function window films. Due to strong NIR absorbance, arising from the heavy hole−doping (copper cation deficiency), the Cu_2−xS/PI composite film exhibited great promise for use in the filtration of the NIR spectrum. By monitoring Cu_2−xS densities, its NIR−shielding efficiency reached 69.4%, with hundred−percent UV blocking and consistent performance within the reliability (85 °C/85%RH) tests over one week as well as 5000 bending cycles. The integration of the films into model cars and building windows exhibited excellent thermal−shielding performance upon exposure to direct sunlight. Moreover, benefiting from the distinctive distribution of Cu_2−xS, the additional thermal energy (holes) generated in NIR absorption was successfully utilized. The densely surface−confined hollow structure of Cu_2−xS on PI significantly endowed good formaldehyde catalytic capacity, with removal efficiency reaching approximately 72% within 60 min and a negligible decline after quartic reuse. These integration methodologies enable the promising fabrication of a high−performance, bifunctional window film combining thermal shielding and indoor organic pollutant removal.