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Pacheco A, Evangelista-Osorio A, Muchaypiña-Flores KG, Marzano-Barreda LA, Paredes-Concepción P, Palacin-Baldeón H, Dos Santos MSN, Tres MV, Zabot GL, Olivera-Montenegro L. Polymeric Materials Obtained by Extrusion and Injection Molding from Lignocellulosic Agroindustrial Biomass. Polymers (Basel) 2023; 15:4046. [PMID: 37896290 PMCID: PMC10610583 DOI: 10.3390/polym15204046] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/21/2023] [Revised: 10/03/2023] [Accepted: 10/03/2023] [Indexed: 10/29/2023] Open
Abstract
This review presents the advances in polymeric materials achieved by extrusion and injection molding from lignocellulosic agroindustrial biomass. Biomass, which is derived from agricultural and industrial waste, is a renewable and abundant feedstock that contains mainly cellulose, hemicellulose, and lignin. To improve the properties and functions of polymeric materials, cellulose is subjected to a variety of modifications. The most common modifications are surface modification, grafting, chemical procedures, and molecule chemical grafting. Injection molding and extrusion technologies are crucial in shaping and manufacturing polymer composites, with precise control over the process and material selection. Furthermore, injection molding involves four phases: plasticization, injection, cooling, and ejection, with a focus on energy efficiency. Fundamental aspects of an injection molding machine, such as the motor, hopper, heating units, nozzle, and clamping unit, are discussed. Extrusion technology, commonly used as a preliminary step to injection molding, presents challenges regarding fiber reinforcement and stress accumulation, while lignin-based polymeric materials are challenging due to their hydrophobicity. The diverse applications of these biodegradable materials include automotive industries, construction, food packaging, and various consumer goods. Polymeric materials are positioned to offer even bigger contributions to sustainable and eco-friendly solutions in the future, as research and development continues.
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Affiliation(s)
- Ada Pacheco
- Bioprocesses and Biomass Conversion Research Group, Universidad San Ignacio de Loyola, La Molina 15024, Peru; (A.P.); (A.E.-O.); (K.G.M.-F.); (L.A.M.-B.); (H.P.-B.)
| | - Arian Evangelista-Osorio
- Bioprocesses and Biomass Conversion Research Group, Universidad San Ignacio de Loyola, La Molina 15024, Peru; (A.P.); (A.E.-O.); (K.G.M.-F.); (L.A.M.-B.); (H.P.-B.)
| | - Katherine Gabriela Muchaypiña-Flores
- Bioprocesses and Biomass Conversion Research Group, Universidad San Ignacio de Loyola, La Molina 15024, Peru; (A.P.); (A.E.-O.); (K.G.M.-F.); (L.A.M.-B.); (H.P.-B.)
| | - Luis Alejandro Marzano-Barreda
- Bioprocesses and Biomass Conversion Research Group, Universidad San Ignacio de Loyola, La Molina 15024, Peru; (A.P.); (A.E.-O.); (K.G.M.-F.); (L.A.M.-B.); (H.P.-B.)
| | - Perla Paredes-Concepción
- Grupo de Ciencia, Tecnología e Innovación en Alimentos, Universidad San Ignacio de Loyola, La Molina 15024, Peru;
| | - Heidy Palacin-Baldeón
- Bioprocesses and Biomass Conversion Research Group, Universidad San Ignacio de Loyola, La Molina 15024, Peru; (A.P.); (A.E.-O.); (K.G.M.-F.); (L.A.M.-B.); (H.P.-B.)
| | - Maicon Sérgio Nascimento Dos Santos
- Laboratory of Agroindustrial Processes Engineering (LAPE), Federal University of Santa Maria, 1040 Sete de Setembro St., Center DC, Cachoeira do Sul, Santa Maria 96508-010, RS, Brazil; (M.S.N.D.S.); (M.V.T.); (G.L.Z.)
| | - Marcus Vinícius Tres
- Laboratory of Agroindustrial Processes Engineering (LAPE), Federal University of Santa Maria, 1040 Sete de Setembro St., Center DC, Cachoeira do Sul, Santa Maria 96508-010, RS, Brazil; (M.S.N.D.S.); (M.V.T.); (G.L.Z.)
| | - Giovani Leone Zabot
- Laboratory of Agroindustrial Processes Engineering (LAPE), Federal University of Santa Maria, 1040 Sete de Setembro St., Center DC, Cachoeira do Sul, Santa Maria 96508-010, RS, Brazil; (M.S.N.D.S.); (M.V.T.); (G.L.Z.)
| | - Luis Olivera-Montenegro
- Bioprocesses and Biomass Conversion Research Group, Universidad San Ignacio de Loyola, La Molina 15024, Peru; (A.P.); (A.E.-O.); (K.G.M.-F.); (L.A.M.-B.); (H.P.-B.)
- Grupo de Ciencia, Tecnología e Innovación en Alimentos, Universidad San Ignacio de Loyola, La Molina 15024, Peru;
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Lamnawar K, Maazouz A. Rheology and Processing of Polymers. Polymers (Basel) 2022; 14:polym14122327. [PMID: 35745903 PMCID: PMC9228071 DOI: 10.3390/polym14122327] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/26/2022] [Accepted: 06/06/2022] [Indexed: 02/01/2023] Open
Abstract
I am so glad to share with you our Special Issue entitled 'Rheology and Processing of Polymers', which covers the latest developments in the field of rheology and polymer processing, highlighting cutting-edge research focusing on the processing of advanced polymers and their composites [...].
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Affiliation(s)
- Khalid Lamnawar
- CNRS, UMR 5223, Ingénierie des Matériaux Polymères, INSA Lyon, Université de Lyon, F-69621 Villeurbanne, France
- University Jean Monnet, F-42100 Saint-Étienne, France
- Correspondence:
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Study of the Synergetic Effect of Co-Pyrolysis of Lignite and High-Density Polyethylene Aiming to Improve Utilization of Low-Rank Coal. Polymers (Basel) 2021; 13:polym13050759. [PMID: 33671005 PMCID: PMC7957703 DOI: 10.3390/polym13050759] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/25/2021] [Revised: 02/19/2021] [Accepted: 02/19/2021] [Indexed: 11/17/2022] Open
Abstract
The mutual impact of low-quality lignite and high-density polyethylene (HDPE) during open system pyrolysis was investigated, aiming to improve utilization of lignite with simultaneous treatment of HDPE waste. Pyrolysis of lignite, HDPE, and their mixture (mass ratio, 1:1) was performed at temperatures 400, 450, 500, 550, and 600 °C. Initial substrates and pyrolysis products were characterized by thermogravimetric analysis (TGA), gas chromatography-mass spectrometry (GC-MS), specific carbon isotope analysis of individual hydrocarbons (δ13C), Rock-Eval pyrolysis, and elemental analysis. The positive synergetic effect during co-pyrolysis of lignite/HDPE mixture was observed at temperatures ≥450 °C, with the greatest being at 500 °C. The highest yield of liquid co-pyrolysis products with a similar composition to that of crude oils is also noticed at 500 °C. The yields of liquid and gaseous products and quality of pyrolytic products obtained by co-pyrolysis of lignite/HDPE mixture are notably improved compared with pyrolysis of lignite alone. On the other hand, data obtained from pyrolysis of HDPE alone indicate that it cannot be concurrent to well-developed catalytic thermal processes for polymer recycling. However, concerning the huge amount of produced HDPE, at least part of this plastic material can be reused for advanced thermal treatment of lignite, particularly in countries where this low-rank coal represents the main source of energy.
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