Microstructure-Forming Mechanism of Optical Sheet Based on Polymer State Transition in Injection-Rolling Process

A Study on the Dynamic Forming Mechanism Development of the Negative Poisson's Ratio Elastomer Molds-Plate to Plate (P2P) Forming Process

This study proposed a dynamic forming mechanism development of the negative Poisson’s ratio elastomer molds—plate to plate (P2P) forming process. To dynamically stretch molds and control the microstructural shape, the proposal is committed to using the NPR structure as a regulatory mechanism. The NPR structural and dynamic parallel NPR-molds to control microstructure mold-cores were simulated and analyzed. ANSYS and MATLAB were used to simulate and predict dynamic NPR embossing replication. The hot-embossing and UV-curing dynamic NPR P2P-forming systems are designed and developed for verification. The results illustrated that the dynamic forming mechanism of the negative Poisson’s ratio elastomer molds proposed by this study can effectively control microstructure molds. This can effectively predict and calculate the geometrical characteristics of the microstructures after embossing. The multi-directional dynamic NPR microstructural replication process can accurately transfer microstructures and provide high transfer rate-replication characteristics.

Improving the Melt Flow Length of Acrylonitrile Butadiene Styrene in Thin-Wall Injection Molding by External Induction Heating with the Assistance of a Rotation Device

In injection molding, the temperature control of the dynamic mold is an excellent method for improving the melt flow length, especially of thin-wall products. In this study, the heating efficiency of a novel heating strategy based on induction heating was estimated. With the use of this heating strategy, a molding cycle time similar to the traditional injection molding process could be maintained. In addition, this strategy makes it easier to carry out the heating step due to the separation of the heating position and the mold structure as well as allowing the ease of magnetic control. The results show that, with an initial mold temperature of 30 °C and a gap (G) between the heating surface and the inductor coil of 5 mm, the magnetic heating process can heat the plate to 290 °C within 5 s. However, with a gap of 15 mm, it took up to 8 s to reach 270 °C. According to the measurement results, when the mold heating time during the molding process increased from 0 to 5 s, the flow length increased significantly from 71.5 to 168.1 mm, and the filling percentage of the thin-wall product also increased from 10.2% to 100%. In general, the application of external induction heating (Ex-IH) during the molding cycle resulted in improved melt flow length with minimal increase in the total cycle time, which remained similar to that of the traditional case.