Sludge Fiber Waste and Kraft Lignin Powder as Fillers in Polylactic Acid Biocomposites: Physical, Mechanical, and Thermal Properties

A comprehensive review on polylactic acid/lignin composites - Structure, synthesis, performance, compatibilization, and applications

Today, the world is facing a great problem of plastic pollution due to its non-degradable nature. Alternatively, polylactic acid (PLA), a bio-based and biodegradable polymer, is emerging as a promising substitute for conventional, non-biodegradable plastics. However, its high cost, limited properties, and single functionality hinder its wide application. Lignin, a natural and sustainable biomass derived from plant cell walls, has become a promising filler for PLA. The integration of lignin into PLA composites holds the potential to realize the trifecta of low cost, high performance, and multifunctional properties while maintaining the principles of biodegradation and sustainability. However, the poor compatibility between PLA and lignin severely affects their overall performance, which creates a major challenge for the development of PLA/lignin composites. In recent years, a significant of advancements have been achieved in addressing this challenge. In this review, we provide a systematic insight into PLA/lignin composites, focusing on numerous compatibilization strategies including physical addition and chemical modification, and the progress on the structural characteristics, synthesis methods, performance improvements brought by lignin, and multiple applications. Finally, the existing problems and developmental direction of PLA/lignin composites are discussed. We believe that this review can be useful for future research prospects and industrial applications.