Durability and Mechanical Properties of Concrete Reinforced with Basalt Fiber-Reinforced Polymer (BFRP) Bars: Towards Sustainable Infrastructure

Prediction of the Interface Behavior of a Steel/CFRP Hybrid Part Manufactured by Stamping

Carbon fiber-reinforced plastic (CFRP) is a lightweight material. The automotive industry has focused on producing a steel/CFRP hybrid part to reduce overall weight. After manufacturing, delamination can occur at the interface between the CFRP and steel owing to the hybrid part constituting dissimilar materials. However, most studies have focused only on designing the manufacturing processes for the hybrid part or evaluating the adhesive used at the interface. Therefore, it is necessary to predict the behavior of the interface after demolding the hybrid part. This study aimed to predict the interface behavior of a steel/CFRP hybrid part by considering its forming and cohesive properties. First, double cantilever beam (DCB) and end-notched flexure (ENF) tests were performed to obtain cohesive parameters, such as energy release rate of modes I and II (GI, GII). The experimentally obtained properties were applied to the bonding area of the hybrid part. Subsequently, a forming simulation was performed to obtain the stress of the steel blank in the hybrid part. The stress distribution after forming was utilized as the initial condition for spring-back simulation. Finally, the interface behavior of the hybrid part was predicted by a spring-back simulation. The simulation was conducted using the residual stress of steel outer and the cohesive properties on the interface, without the application of any external forces. The cases of spring-back simulation were divided as delamination occurrence and attached state. The simulation results for prediction of delamination occurrence and bonding showed good agreement in both cases with experimental ones. The proposed method would contribute to expanding the manufacturing of the hybrid part by stamping and reducing the manufacturing cost by prediction of delamination occurrence.

Empirical models for compressive and tensile strength of basalt fiber reinforced concrete

When molten magma solidifies, basalt fiber (BF) is produced as a byproduct. Due to its remaining pollutants that could affect the environment, it is regarded as a waste product. To determine the compressive strength (CS) and tensile strength (TS) of basalt fiber reinforced concrete (BFRC), this study will develop empirical models using gene expression programming (GEP), Artificial Neural Network (ANN) and Extreme Gradient Boosting (XG Boost). A thorough search of the literature was done to compile a variety of information on the CS and TS of BFRC. 153 CS findings and 127 TS outcomes were included in the review. The water-to-cement, BF, fiber length (FL), and coarse aggregates ratios were the influential characteristics found. The outcomes showed that GEP can accurately forecast the CS and TS of BFRC as compared to ANN and XG Boost. Efficiency of GEP was validated by comparing Regression (R2) value of all three models. It was shown that the CS and TS of BFRC increased initially up to a certain limit and then started decreasing as the BF % and FL increased. The ideal BF content for industrial-scale BF reinforcement of concrete was investigated in this study which could be an economical solution for production of BFRC on industrial scale.

Experimental Study and Numerical Analysis on the Shear Resistance of Bamboo Fiber Reinforced Steel-Wire-Mesh BFRP Bar Concrete Beams

Bamboo fiber is a natural and environmentally friendly material made from cheap and widely available resources and is commonly selected as the reinforcement material for steel-wire-mesh BFRPbar concrete beams. In this work, the effects of various fiber lengths and fiber volume rates on the shear properties of bamboo-fiber-reinforced steel-wire-mesh basalt fiber composite reinforcement concrete beams were studied through a combination of shear tests and numerical simulations. The findings demonstrate that the addition of bamboo fiber improves the cracking performance of the beam. The improvement effect of 45 mm bamboo fiber mixed with a 1% volume rate was the most obvious at about 31%. Additionally, the test beam's total stiffness was increased, and the deflection was decreased. However, the use of bamboo fiber was found to decrease the concrete's compressive strength, lowering the final shear capacity for the majority of beams. A method for estimating the shear capacity of the bamboo-fiber-reinforced steel-wire-mesh BFRPbar concrete beams is provided and lays the foundation for engineering practice, in accordance with the impact of bamboo fiber and steel wire mesh on beams that suffer shear breaks.

Crack Shape Coefficient: Comparison between Different DFOS Tools Embedded for Crack Monitoring in Concrete

The article presents research on the performance of different distributed fibre optic sensing (DFOS) tools, including both layered cables and monolithic composite sensors. The main need for the presented research was related to the growing applications of the DFOS techniques for the measurements of cracked concrete structures. There are no clear guidelines on the required parameters of the DFOS tools, which, despite their different designs, are offered for the same purpose (strain sensing). The state-of-the-art review and previous experiences show noticeable differences in the quality of the results depending on the applied DFOS tool. The technical construction of selected solutions was described with its theoretical consequences, and then laboratory tests on full-size reinforced concrete beams were discussed. Beams equipped with embedded tools were investigated in four-point bending tests, causing the formation of multiple cracks in the tension zone along the beams' length. The results in the form of strain profiles registered by selected DFOS tools were analysed regarding the qualitative (crack detection) and quantitative (width estimation) crack assessment. The comparison between crack-induced strain profiles was based on a new parameter called crack shape coefficient CSC, which could be applied to assess the effectiveness of the particular DFOS tool in crack detection and analysis. It was one of the world's first research allowing for such direct comparison between the layered and monolithic sensing tools. The summary indicates practical guidelines referring to the preferable design of the tools best suitable for crack measurements, as well as the field proofs based on data from two concrete bridges in Germany.

Cracking Behaviour of Alkali-Activated Aluminosilicate Beams Reinforced with Glass and Basalt Fibre-Reinforced Polymer Bars under Cyclic Load

Cement is an essential material for concrete, which is mostly used worldwide second to the consumption of water. Due to the emission of CO2 into the atmosphere, the alternative material of geopolymer concrete was used. In this research work, silica and alumina content such as ground granulated blast furnace slag (GGBS), fly ash, and triggered by alkali activator solutions were used in geopolymer concrete. Due to the dwindling of river sand, alternative material of manufactured sand (M-Sand) was considered. To avoid corrosion problems in reinforced concrete structures, glass fibre reinforced polymer (GFRP) and basalt fibre-reinforced polymer (BFRP) bars were used as an alternative material for steel reinforcement in this work. As per the code, IS: 10262, the concrete mix design of M30 grade has arrived for the control mix and the same proportion was adopted for geopolymer concrete. Six beams of geopolymer and a concrete control beam of $100\times 160\times 1700$  mm were cast and examined under a four-point cyclic load. Cyclic load results were compared with static load under ambient curing. Residual deflection, moment capacity, energy dissipation, and stress–strain behaviour results were compared and discussed. A sudden shear and premature failure were observed in FRP beams under static and cyclic bending tests.

Study on Bond-Slip Behavior between Seawater Sea-Sand Concrete and Carbon Fiber-Reinforced Polymer (CFRP) Bars with Different Surface Shapes

The application of CFRP bar and seawater sea-sand concrete (SSSC) in construction can overcome the shortcomings in conventional reinforced concrete, such as corrosion induced by carbonation and chloride ingress. In this study, the bond-slip behavior between an SSSC cube and CFRP bar has been investigated, and different CFRP bar surface shapes have been considered. A total of 27 specimens (9 groups) were fabricated for a pull-out test, where three types of CFRP bar with different surface shapes were used: smooth regular bars, double-wrapped bars and ribbed bars. Bond strength, bond-slip curve, and failure mode have been presented and discussed. FE models have been constructed and validated by experimental results. The effect of concrete compressive strength and relative area of ribs on bond strength has been studied through numerical simulations. It is found that the bond strength increased with concrete compressive strength, and the ribbed bar had significantly higher bond strength than the smooth regular bar. Pull-out failure was observed when the cover-depth-to-bar-diameter ratio was no less than 4 and, otherwise, splitting failure occurred. In addition, a simple formula has been proposed to approximately evaluate the bond strength between an SSSC cube and CFRP bar and validated by experimental results, and analytical expressions for different bond-slip curves have also been developed.

Research on Impact Resistance of Reinforced Concrete Beams Strengthened with Carbon Fiber Reinforced Polymer Grid and Engineered Cementitious Composites

When reinforced concrete structures are subjected to impact loads, they may suddenly yield or fail, or even collapse as a whole. In this paper, the impact resistance of reinforced concrete (RC) beams strengthened with carbon fiber reinforced polymer (CFRP) grid and engineered cementitious composites (ECC) was studied. Drop hammer impact tests were conducted on eight beams, then the finite element model was used to simulate the impact test, finally a simplified two-degree-of-freedom (TDOF) model was proposed for CFRP grid reinforced ECC layer strengthened RC beams under impact loading. The results showed that CFRP grid reinforced ECC layer significantly improved the impact resistance of RC beams. When the ECC and CFRP grid were used, the crack development was inhibited after the concrete cracked in the tensile area, avoiding the brittle damage of concrete beams with one crack to the end. Compared with the control beam, the reaction force of RC beams strengthened with CFRP grid and ECC under impact load increased by 16.2%~34.5%, the maximum mid-span displacement decreased by 16.3%~31.6% and the mid-span residual displacement decreased by 36.02%~49.53%. The finite element model and the proposed TDOF mode were demonstrated to effectively simulate the strengthened beam under impact loading.

Study on Mechanical Properties of Basalt Fiber Shotcrete in High Geothermal Environment

With the development of infrastructure, there are growing numbers of high geothermal environments, which, therefore, form a serious threat to tunnel structures. However, research on the changes in mechanical properties of shotcrete under high temperatures and humid environments are insufficient. In this paper, the combination of various temperatures (20 °C/40 °C/60 °C) and 55% relative humidity is used to simulate the effect of environment on the strength and stress–strain curve of basalt fiber reinforced shotcrete. Moreover, a constitutive model of shotcrete considering the effect of fiber content and temperature is established. The results show that the early mechanical properties of BFRS are improved with the increase in curing temperature, while the compressive strength at a later age decreases slightly. The 1-day and 7-day compressive strength of shotcrete at 40 °C and 60 °C increased by 10.5%, 41.1% and 24.1%, 66.8%, respectively. The addition of basalt fiber can reduce the loss of later strength, especially for flexural strength, with a increase rate of 11.9% to 39.5%. In addition, the brittleness of shotcrete increases during high temperature curing, so more transverse cracks are observed in the failure mode, and the peak stress and peak strain decrease. The addition of basalt fiber can improve the ductility and plasticity of shotcrete and increase the peak strain of shotcrete. The constitutive model is in good agreement with the experimental results.

Application of an Acrylic Polymer and Epoxy Emulsion to Red Clay and Sand

The use of nontraditional soil stabilizers increases. Various new soil binding agents are under study to augment renewability and sustainability of an earth structure. However, despite increasing interest involved in red clay, there is minimal research investigating the stabilizing red clay with polymer. This paper presents the findings obtained by applying the acrylic polymer and epoxy emulsion as binding agent for red clay and that for sand. The epoxy–hardener ratio, amount of epoxy emulsion, and amount of polymer aqueous solution were manipulated to quantify their effects on red clay and sand, respectively. After compacting a pair of cylindrical samples of which diameter and height are 5 cm and 10 cm, respectively, it is cured for 3 and 7 days in a controlled condition. Each pair is produced to represent the engineering performance at each data point in the solution space. An optimal composition of the binding agents for red clay and that for sand mixture are identified by experimenting every data point. In addition, given lime into each sample, the maximum unconfined compressive strength (UCS) endured by red clay sample and that by sand sample are 2243 and 1493 kPa, respectively. The UCS obtained by the sample mixed with clay and sand reaches 2671 kPa after seven days of curing. It confirms that the addition of lime remarkably improves the UCS. When the clay–sand mixture, of which the ratio is 70:30, includes 5% lime, the UCS of the mixture outperforms. Indeed, these findings, i.e., the optimal proportion of components, may contribute to the increase of initial and long-term strength of an earth structure, hence improving the renewability and sustainability of the earth construction method.

Characterization of the Static, Creep, and Fatigue Tensile Behavior of Basalt Fiber/Polypropylene Composite Rods for Passive Concrete Reinforcement

Fiber-reinforced polymer (FRP) composites are becoming more frequently adopted as so-called “corrosion-resistant” concrete reinforcement materials due to their excellent mechanical properties and formability. However, their long-term reliability must be thoroughly investigated in order to understand failure mechanisms and to develop service life models. This study is on the mechanical properties of a prototype basalt fiber-reinforced polypropylene (BFPP) rod under quasi-static and sustained loading. Static strength and modulus at elevated temperatures do not decrease significantly, but the variability in strength increases with temperature, as shown by a Weibull analysis. Creep behavior is typical of unidirectional FRP, where the creep rupture strength follows a power law. Fatigue at various stress ratios R reveals the sensitivity of composite strength to the matrix damage, which increases at lower values of R (i.e., higher stress amplitudes). These results are discussed in the context of service life and concrete structure design guidelines.