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Sun B, Liu Y, Li J, Liu C, Liu Z, Zhao X, Liu B, Hu W, Liu X. Lignin-Based Carbon Fiber/Epoxy Resin Biocomposites with Excellent Fire Resistance and Mechanical Properties. Macromol Rapid Commun 2024:e2400414. [PMID: 39038120 DOI: 10.1002/marc.202400414] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/03/2024] [Revised: 07/01/2024] [Indexed: 07/24/2024]
Abstract
Carbon fiber (CF)-reinforced epoxy resin (EP) composites are lightweight materials with excellent comprehensive performance. However, the flammability of EP and the poor interfacial bonding between CF and EP are two key disadvantages that limit their further applications. Here, a kind of water-soluble lignin-based CF sizing agent (ELBEDK) is prepared through hydrophilic modification of enzymatic lignin, which can significantly enhance the interfacial interaction between CF and EP. Additionally, a highly efficient intumescent flame retardant (LMA) is prepared. The EP, enzymatic lignin, LMA and CF sized ELBEDK are compounded to obtain the fire-safety CF reinforced composites (SCF/FEP/L). The flame retardancy of SCF/FEP/L with 7% LMA (SCF/FEP7) reached V-0 rating. Moreover, SCF/FEP/L with 7% LMA and 15% lignin (SCF/FEP7/L15) present an limiting oxygen index (LOI)of 30.2% and V-0 of UL-94. Specifically, the total smoke production and the heat release rate are 47.8% and 46.81% lower than that of SCF/EP, respectively, indicating the improved smoke suppression and flame retardancy. The IFSS and flexural strength of SCF/FEP7/L15 are improved to be 59.4 MPa and 511.1 MPa, respectively. This study presents a simple approach to fabricate low-cost high performance lignin-based flame retardant CF/EP biocomposites with wide application potential.
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Affiliation(s)
- Benhui Sun
- College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024, P. R. China
| | - Yuhan Liu
- College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024, P. R. China
| | - Jingwei Li
- Nuclear and Radiation Safety Center, Ministry of Ecology and Environment, No. 9 Zhixing East Road, Fangshan, Beijing, 102400, P. R. China
| | - Chengzhe Liu
- College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024, P. R. China
| | - Zechi Liu
- College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024, P. R. China
| | - Xiaojie Zhao
- College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024, P. R. China
| | - Baijun Liu
- College of Chemistry, Jilin University, 2699 Qianjin Street, Changchun, 130012, P. R. China
| | - Wei Hu
- College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024, P. R. China
| | - Xiaobo Liu
- Changyuan Electronics (Dongguan) Co., Ltd., Baopi Industrial District, Fumin Industrial Park 2# Dalang, Dongguan, 523770, P. R. China
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Jian H, Liang Y, Deng C, Xu J, Liu Y, Shi J, Wen M, Park HJ. Research Progress on the Improvement of Flame Retardancy, Hydrophobicity, and Antibacterial Properties of Wood Surfaces. Polymers (Basel) 2023; 15:polym15040951. [PMID: 36850234 PMCID: PMC9965652 DOI: 10.3390/polym15040951] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/26/2022] [Revised: 01/30/2023] [Accepted: 02/06/2023] [Indexed: 02/17/2023] Open
Abstract
Wood-based materials are multifunctional green and environmentally friendly natural construction materials, and are widely used in decorative building materials. For this reason, a lot of research has been carried out to develop new and innovative wood surface improvements and make wood more appealing through features such as fire-retardancy, hydrophobicity, and antibacterial properties. To improve the performance of wood, more and more attention is being paid to the functioning of the surface. Understanding and mastering technology to improve the surface functionality of wood opens up new possibilities for developing multifunctional and high-performance materials. Examples of these techniques are ion crosslinking modification and coating modification. Researchers have been trying to make wooden surfaces more practical for the past century. This study has gradually gained popularity in the field of wood material science over the last 10 years. This paper provides an experimental reference for research on wood surface functionalization and summarizes the most current advancements in hydrophobic, antibacterial, and flame-retardant research on wood surfaces.
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Affiliation(s)
- Hao Jian
- Department of Wood Material Science and Engineering Key Laboratory, College of Materials Science and Engineering, Beihua University, Jilin 132013, China
| | - Yuqing Liang
- Department of Wood Material Science and Engineering Key Laboratory, College of Materials Science and Engineering, Beihua University, Jilin 132013, China
| | - Chao Deng
- Department of Wood Material Science and Engineering Key Laboratory, College of Materials Science and Engineering, Beihua University, Jilin 132013, China
| | - Junxian Xu
- Department of Wood Material Science and Engineering Key Laboratory, College of Materials Science and Engineering, Beihua University, Jilin 132013, China
| | - Yang Liu
- Department of Wood Material Science and Engineering Key Laboratory, College of Materials Science and Engineering, Beihua University, Jilin 132013, China
| | - Junyou Shi
- Department of Wood Material Science and Engineering Key Laboratory, College of Materials Science and Engineering, Beihua University, Jilin 132013, China
| | - Mingyu Wen
- Department of Wood Material Science and Engineering Key Laboratory, College of Materials Science and Engineering, Beihua University, Jilin 132013, China
- Correspondence: (M.W.); (H.-J.P.)
| | - Hee-Jun Park
- Department of Housing Environmental Design, Research Institute of Human Ecology, College of Human Ecology, Jeonbuk National University, Jeonju-si 54896, Republic of Korea
- Correspondence: (M.W.); (H.-J.P.)
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Yan WJ, Xu S, Tian XY, Min JJ, Liu SC, Ding CJ, Wang NL, Hu Y, Fan QX, Li JS, Zeng HY. Novel bio-based lignosulfonate and Ni(OH)2 nanosheets dual modified layered double hydroxide as an eco-friendly flame retardant for polypropylene. Colloids Surf A Physicochem Eng Asp 2022. [DOI: 10.1016/j.colsurfa.2022.130195] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/14/2023]
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Vieira FR, Magina S, Evtuguin DV, Barros-Timmons A. Lignin as a Renewable Building Block for Sustainable Polyurethanes. MATERIALS (BASEL, SWITZERLAND) 2022; 15:6182. [PMID: 36079563 PMCID: PMC9457695 DOI: 10.3390/ma15176182] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/31/2022] [Revised: 08/30/2022] [Accepted: 09/02/2022] [Indexed: 06/15/2023]
Abstract
Currently, the pulp and paper industry generates around 50-70 million tons of lignin annually, which is mainly burned for energy recovery. Lignin, being a natural aromatic polymer rich in functional hydroxyl groups, has been drawing the interest of academia and industry for its valorization, especially for the development of polymeric materials. Among the different types of polymers that can be derived from lignin, polyurethanes (PUs) are amid the most important ones, especially due to their wide range of applications. This review encompasses available technologies to isolate lignin from pulping processes, the main approaches to convert solid lignin into a liquid polyol to produce bio-based polyurethanes, the challenges involving its characterization, and the current technology assessment. Despite the fact that PUs derived from bio-based polyols, such as lignin, are important in contributing to the circular economy, the use of isocyanate is a major environmental hot spot. Therefore, the main strategies that have been used to replace isocyanates to produce non-isocyanate polyurethanes (NIPUs) derived from lignin are also discussed.
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A Systematic Review and Bibliometric Analysis of Flame-Retardant Rigid Polyurethane Foam from 1963 to 2021. Polymers (Basel) 2022; 14:polym14153011. [PMID: 35893975 PMCID: PMC9332328 DOI: 10.3390/polym14153011] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/10/2022] [Revised: 07/21/2022] [Accepted: 07/22/2022] [Indexed: 12/17/2022] Open
Abstract
Flame-retardant science and technology are sciences developed to prevent the occurrence of fire, meet the needs of social safety production, and protect people's lives and property. Rigid polyurethane (PU) is a polymer formed by the additional polymerization reaction of a molecule with two or more isocyanate functional groups with a polyol containing two or more reactive hydroxyl groups under a suitable catalyst and in an appropriate ratio. Rigid polyurethane foam (RPUF) is a foam-like material with a large contact area with oxygen when burning, resulting in rapid combustion. At the same time, RPUF produces a lot of toxic gases when burning and endangers human health. Improving the flame-retardant properties of RPUF is an important theme in flame-retardant science and technology. This review discusses the development of flame-retardant RPUF through the lens of bibliometrics. A total of 194 articles are analyzed, spanning from 1963 to 2021. We describe the development and focus of this theme at different stages. The various directions of this theme are discussed through keyword co-occurrence and clustering analysis. Finally, we provide reasonable perspectives about the future research direction of this theme based on the bibliometric results.
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Mohd Sabee MMS, Itam Z, Beddu S, Zahari NM, Mohd Kamal NL, Mohamad D, Zulkepli NA, Shafiq MD, Abdul Hamid ZA. Flame Retardant Coatings: Additives, Binders, and Fillers. Polymers (Basel) 2022; 14:polym14142911. [PMID: 35890685 PMCID: PMC9324192 DOI: 10.3390/polym14142911] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/16/2022] [Revised: 06/30/2022] [Accepted: 07/01/2022] [Indexed: 11/16/2022] Open
Abstract
This review provides an intensive overview of flame retardant coating systems. The occurrence of flame due to thermal degradation of the polymer substrate as a result of overheating is one of the major concerns. Hence, coating is the best solution to this problem as it prevents the substrate from igniting the flame. In this review, the descriptions of several classifications of coating and their relation to thermal degradation and flammability were discussed. The details of flame retardants and flame retardant coatings in terms of principles, types, mechanisms, and properties were explained as well. This overview imparted the importance of intumescent flame retardant coatings in preventing the spread of flame via the formation of a multicellular charred layer. Thus, the intended intumescence can reduce the risk of flame from inherently flammable materials used to maintain a high standard of living.
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Affiliation(s)
- Mohd Meer Saddiq Mohd Sabee
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
| | - Zarina Itam
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
- Correspondence: (Z.I.); (Z.A.A.H.)
| | - Salmia Beddu
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Nazirul Mubin Zahari
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Nur Liyana Mohd Kamal
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Daud Mohamad
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Norzeity Amalin Zulkepli
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
| | - Mohamad Danial Shafiq
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
| | - Zuratul Ain Abdul Hamid
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
- Correspondence: (Z.I.); (Z.A.A.H.)
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Lu W, Jin Z. Synthesis of phosphorus/nitrogen containing intumescent flame retardants from p-hydroxybenzaldehyde, vanillin and syringaldehyde for rigid polyurethane foams. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2021.109768] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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8
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Dong X, Ma Y, Fan X, Zhao S, Xu Y, Liu S, Jin D. Nickel modified two-dimensional bimetallic nanosheets, M (OH)(OCH3) (M=Co, Ni), for improving fire retardancy and smoke suppression of epoxy resin. POLYMER 2021. [DOI: 10.1016/j.polymer.2021.124263] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Wang L, Wei Y, Deng H, Lyu R, Zhu J, Yang Y. Synergistic Flame Retardant Effect of Barium Phytate and Intumescent Flame Retardant for Epoxy Resin. Polymers (Basel) 2021; 13:2900. [PMID: 34502940 PMCID: PMC8434477 DOI: 10.3390/polym13172900] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/04/2021] [Revised: 08/20/2021] [Accepted: 08/23/2021] [Indexed: 11/16/2022] Open
Abstract
Recently, widespread concern has been aroused on environmentally friendly materials. In this article, barium phytate (Pa-Ba) was prepared by the reaction of phytic acid with barium carbonate in deionized water, which was used to blend with intumescent flame retardant (IFR) as a flame retardant and was added to epoxy resin (EP). Afterward, the chemical structure and thermal stability of Pa-Ba were characterized by Fourier transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA), respectively. On this basis, the flammability and flame retardancy of EP composites were researched. It is shown that EP/14IFR/2Ba composite has the highest limiting oxygen index (LOI) value of 30.7%. Moreover, the peak heat release rate (PHRR) of EP/14IFR/2Ba decreases by 69.13% compared with pure EP. SEM and Raman spectra reveal the carbonization quality of EP/14IFR/2Ba is better than that of other composites. The results prove that Pa-Ba can cooperate with IFR to improve the flame retardancy of EP, reducing the addition amount of IFR in EP, thus expanding the application range of EP. In conclusion, adding Pa-Ba to IFR is a more environmentally friendly and efficient method compared with others.
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Affiliation(s)
- Linyuan Wang
- School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu 610500, China; (Y.W.); (H.D.); (R.L.); (J.Z.)
| | - Yue Wei
- School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu 610500, China; (Y.W.); (H.D.); (R.L.); (J.Z.)
| | - Hongbo Deng
- School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu 610500, China; (Y.W.); (H.D.); (R.L.); (J.Z.)
| | - Ruiqi Lyu
- School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu 610500, China; (Y.W.); (H.D.); (R.L.); (J.Z.)
| | - Jiajie Zhu
- School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu 610500, China; (Y.W.); (H.D.); (R.L.); (J.Z.)
| | - Yabing Yang
- Petroleum Engineering Design Co., Ltd., China Petrochemical Corporation, Dongying 257026, China;
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Hejna A. Clays as Inhibitors of Polyurethane Foams' Flammability. MATERIALS (BASEL, SWITZERLAND) 2021; 14:4826. [PMID: 34500914 PMCID: PMC8432671 DOI: 10.3390/ma14174826] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/29/2021] [Revised: 08/20/2021] [Accepted: 08/24/2021] [Indexed: 11/22/2022]
Abstract
Polyurethanes are a very important group of polymers with an extensive range of applications in different branches of industry. In the form of foams, they are mainly used in bedding, furniture, building, construction, and automotive sectors. Due to human safety reasons, these applications require an appropriate level of flame retardance, often required by various law regulations. Nevertheless, without the proper modifications, polyurethane foams are easily ignitable, highly flammable, and generate an enormous amount of smoke during combustion. Therefore, proper modifications or additives should be introduced to reduce their flammability. Except for the most popular phosphorus-, halogen-, or nitrogen-containing flame retardants, promising results were noted for the application of clays. Due to their small particle size and flake-like shape, they induce a "labyrinth effect" inside the foam, resulting in the delay of decomposition onset, reduction of smoke generation, and inhibition of heat, gas, and mass transfer. Moreover, clays can be easily modified with different organic compounds or used along with conventional flame retardants. Such an approach may often result in the synergy effect, which provides the exceptional reduction of foams' flammability. This paper summarizes the literature reports related to the applications of clays in the reduction of polyurethane foams' flammability, either by their incorporation as a nanofiller or by preparation of coatings.
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Affiliation(s)
- Aleksander Hejna
- Department of Polymer Technology, Gdańsk University of Technology, Narutowicza 11/12, 80-233 Gdańsk, Poland
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Bo G, Xu X, Tian X, Wu J, Yan Y. Enhancing the Fire Safety and Smoke Safety of Bio-Based Rigid Polyurethane Foam via Inserting a Reactive Flame Retardant Containing P@N and Blending Silica Aerogel Powder. Polymers (Basel) 2021; 13:2140. [PMID: 34209838 PMCID: PMC8271911 DOI: 10.3390/polym13132140] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/08/2021] [Revised: 06/22/2021] [Accepted: 06/23/2021] [Indexed: 11/16/2022] Open
Abstract
Rigid polyurethane foams (RPUFs) are widely used in many fields, but they are easy to burn and produce a lot of smoke, which seriously endangers the safety of people's lives and property. In this study, tetraethyl(1,5-bis(bis(2-hydroxypropyl)amino)pentane-1,5-diyl)bis(phosphonate) (TBPBP), as a phosphorus-nitrogen-containing reactive-type flame retardant, was successfully synthesized and employed to enhance the flame retardancy of RPUFs, and silica aerogel (SA) powder was utilized to reduce harmful fumes. Castor oil-based rigid polyurethane foam containing SA powder and TBPBP was named RPUF-T45@SA20. Compared with neat RPUF, the obtained RPUF-T45@SA20 greatly improved with the compressive strength properties and the LOI value increased by 93.64% and 44.27%, respectively, and reached the V-0 rank of UL-94 testing. The total heat release (THR) and total smoke production (TSP) of RPUF-T45@SA20 were, respectively, reduced by 44.66% and 51.89% compared to those of the neat RPUF. A possible flame-retardant mechanism of RPUF-T45@SA20 was also proposed. This study suggested that RPUF incorporated with TBPBP and SA powder is a prosperous potential composite for fire and smoke safety as a building insulation material.
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Affiliation(s)
| | | | | | | | - Yunjun Yan
- Key Laboratory of Molecular Biophysics of the Ministry of Education, College of Life Science and Technology, Huazhong University of Science and Technology, Wuhan 430074, China; (G.B.); (X.X.); (X.T.); (J.W.)
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