Preparation and Properties of the Urea-Formaldehyde Res-In/Reactive Halloysite Nanocomposites Adhesive with Low-Formaldehyde Emission and Good Water Resistance

The Removal of Formaldehyde from Urea Formaldehyde Adhesive by Sodium Borohydride Treatment and Its Application in Plywood

The global production of plywood is constantly increasing as its application in the furniture and interior decoration industry becomes more widespread. An urgent issue is how to decrease the formaldehyde released from plywood, considering its carcinogenic effect on humans and harm to the environment. Reducing the free formaldehyde content of the urea formaldehyde (UF) adhesives used in the preparation process is considered an effective method. Therefore, it is necessary to identify a new type of formaldehyde scavengers. Here, the strongly reducing substance sodium borohydride was used to reduce and degrade the free formaldehyde in UF adhesives, and its effects on the properties of the UF adhesive and plywood were studied. When 0.7% sodium borohydride was added to the UF adhesive with a molar ratio of formaldehyde to urea of 1.4:1, the free formaldehyde content of the UF resin decreased to 0.21%, which is 53% lower than that of the untreated control. Moreover, the formaldehyde released from the plywood was reduced to 0.81 mg/L, ~45% lower than that from the group. The bonding strength of the treated samples could reach ~1.1 MPa, which was only reduced by ~4% compared to that of the control. This study of removing formaldehyde from UF adhesive by reduction could provide a new approach for suppressing formaldehyde release from the final products.

A Green Resin Wood Adhesive from Synthetic Polyamide Crosslinking with Glyoxal

Glyoxal is considered to be the most likely substitute for formaldehyde to synthesize resin adhesives for wood bonding due to its reactivity, structural characteristics, being non-toxic, low volatility, and acceptable cost. Regrettably, the performance of the resin synthesized using glyoxal to directly replace all formaldehyde is not totally satisfactory, especially as it has almost no water resistance. This makes such a simple alternative fail to be suitable for industrial production. To prepare an environment-friendly glyoxal-based adhesive with good bonding performance, the work presented here relies first on reacting citric acid and hexamethylene diamine, producing a polyamide, with glyoxal, and then crosslinking it, thus synthesizing a thermosetting resin (namely CHG) adhesive and applying it for plywood bonding. The plywood prepared exhibits excellent dry and wet shear strength, which are better than GB/T9846-2015 standard requirements (≥0.7 MPa), and even after being soaked in hot water at 63 °C for 3 h, its strength is still as high as 1.35 MPa. The CHG resin is then potentially an adhesive for industrial application for replacing UF (urea-formaldehyde) and MUF (melamine-urea-formaldehyde) adhesives for wood composites.