Effect of a Powder Mould in the Post-Process Thermal Treatment of ABS Parts Manufactured with FDM Technology

Optimization of Charpy Impact Strength of Tough PLA Samples Produced by 3D Printing Using the Taguchi Method

This research employs the Taguchi method and analysis of variance (ANOVA) to investigate, analyze, and optimize the impact strength of tough polylactic acid (PLA) material produced through fused deposition modeling (FDM). This study explores the effect of key printing parameters-specifically, infill density, raster angle, layer height, and print speed-on Charpy impact strength. Utilizing a Taguchi L16 orthogonal array experimental design, the parameters are varied within defined ranges. The results, analyzed through signal-to-noise (S/N) ratios and ANOVA, reveal that infill density has the most substantial impact on Charpy impact strength, followed by print speed, layer height, and raster angle. ANOVA identifies infill density and print speed as the most influential factors, contributing 38.93% and 36.51%, respectively. A regression model was formulated and this model predicted the impact strength with high accuracy (R2 = 98.16%). The optimized parameter set obtained through the Taguchi method, namely, a 100% infill density, 45/-45° raster angle, 0.25 mm layer height, and 75 mm/s print speed, enhances the impact strength by 1.39% compared to the experimental design, resulting in an impact strength of 38.54 kJ/m2. Validation experiments confirmed the effectiveness of the optimized parameters.

Enhancing the Piezoelectric Properties of 3D Printed PVDF Using Concurrent Torsional Shear Strain

Extrusion-based polymer 3D printing induces shear strains within the material, influencing its rheological and mechanical properties. In materials like polyvinylidene difluoride (PVDF), these strains stretch polymer chains, leading to increased crystallinity and improved piezoelectric properties. This study demonstrates a 400% enhancement in the piezoelectric property of extrusion-printed PVDF by introducing additional shear strains during the printing process. The continuous torsional shear strains, imposed via a rotating extrusion nozzle, results in additional crystalline β-phases, directly impacting the piezoelectric behavior of the printed parts. The effect of the nozzle's rotational speed on the amount of β-phase formation is characterized using FTIR. This research introduces a new direction in the development of polymer and composite 3D printing, where in-process shear strains are used to control the alignment of polymer chains and/or in-fill phases and the overall properties of printed parts.

Koloor SS, Kumar D, Yahya MY, Mago J. On Comparison of Heat Treated and Non-Heat-Treated LOM Manufactured Sample for Poly(lactic)acid: Mechanical and Morphological View Point

This work reports the comparison of heat-treated and non-heat-treated laminated object-manufactured (LOM) 3D-printed specimens from mechanical and morphological viewpoints. The study suggests that heat treatment of the FDM-printed specimen may have a significant impact on the material characteristics of the polymer. The work has been performed at two stages for the characterization of (a) non-heat-treated samples and (b) heat-treated samples. The results for stage 1 (non-heat-treated samples) suggest that the infill density: 70%, infill pattern: honeycomb, and six number of discs in a single LOM-manufactured sample is the optimized condition with a compression strength of 42.47 MPa. The heat treatment analysis at stage 2 suggests that a high temperature: 65 °C, low time interval: 10 min, works equally well as the low temperature: 55 °C, high time interval: 30 min. The post-heat treatment near Tg (65 °C) for a time interval of 10 min improved the compressive strength by 105.42%.

Influence of Thermal Annealing Temperatures on Powder Mould Effectiveness to Avoid Deformations in ABS and PLA 3D-Printed Parts

Fused deposition modelling (FDM)-printed parts can be treated with various post-processes to improve their mechanical properties, dimensional accuracy and surface finish. Samples of polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) parts are treated with annealing to study a ceramic powder mould’s effectiveness in order to avoid dimensional part deformation. The variables chosen are annealing temperatures and the usage of a ceramic powder mould to avoid part deformations. A flexural strength test was carried out to evaluate the mould’s influence on the mechanical properties of the part. The effectiveness of the mould has been evaluated mainly attending to the length of the part, because this is the dimension most affected by deformation. A polynomial approximation to a deformation’s length and the effectiveness of the mould allows for their prediction. Results obtained show that effectiveness increases with the annealing temperature. Nevertheless, mould effectiveness decreases when parts are fabricated with PLA, because it is a semi-crystalline thermoplastic, and it suffers a lower shrinkage during thermal post-process than amorphous polymers such as ABS. Attending to the flexural strength test, mould has no significant influence on the mechanical properties of the treated parts in both materials studied.