Designing Materials and Processes for Strong Polyacrylonitrile Precursor Fibers

Tuning a Superhydrophobic Surface on an Electrospun Polyacrylonitrile Nanofiber Membrane by Polysulfone Blending

Nanofibers made of different materials have been continuously studied and widely used as membranes due to their simple fabrication techniques and tunable surface characteristics. In this work, we developed polyacrylonitrile (PAN) nanofiber membranes by the electrospinning method and blended them with polysulfone (PSU) to obtain superhydrophobic surfaces on the fiber structures. The scanning electron microscopy (SEM) images show that the fabricated nanofibers have smooth and continuous morphology. In addition, to observe the effect of the PSU-based blending material, Fourier-transform infrared (FTIR) spectra of the samples were acquired, providing chemical compositions of the bare and PSU-blended PAN nanofibers. The fabricated PSU/PAN composite nanofibers have a diameter range of 222-392 nm. In terms of the wettability, the measured water contact angle (WCA) value of the PAN nanofibers was improved from (14 ± 1)° to (156 ± 6)°, (160 ± 4)°, (156 ± 6)°, and (158 ± 4)° after being blended with PSU solutions having concentrations of 0.5, 1, 1.5, and 2 wt %, respectively. This result has proven that the PAN nanofiber surfaces can be tuned from hydrophilic to superhydrophobic characteristics simply by introducing PSU into the PAN solution prior to electrospinning, where a small PSU concentration of 0.5% has been sufficient to provide the desired effect. Owing to its low-cost and highly efficient process, this strategy may be further explored for other types of polymer-based nanofibers.

Carbon Fibers for Bioelectrochemical: Precursors, Bioelectrochemical System, and Biosensors

Abstract

Carbon fibers (CFs) demonstrate a range of excellent properties including (but not limited to) microscale diameter, high hardness, high strength, light weight, high chemical resistance, and high temperature resistance. Therefore, it is necessary to summarize the application market of CFs. CFs with good physical and chemical properties stand out among many materials. It is believed that highly fibrotic CFs will play a crucial role. This review first introduces the precursors of CFs, such as polyacrylonitrile, bitumen, and lignin. Then this review introduces CFs used in BESs, such as electrode materials and modification strategies of MFC, MEC, MDC, and other cells in a large space. Then, CFs in biosensors including enzyme sensor, DNA sensor, immune sensor and implantable sensor are summarized. Finally, we discuss briefly the challenges and research directions of CFs application in BESs, biosensors and more fields.

Highlights

CF is a new-generation reinforced fiber with high hardness and strength.Summary precursors from different sources of CFs and their preparation processes.Introduction of the application and modification methods of CFs in BESs and biosensor.Suggest the challenges in the application of CFs in the field of bio-electrochemistry.Propose the prospective research directions for CFs.

Graphical abstract

Microstructure Analysis of Drawing Effect and Mechanical Properties of Polyacrylonitrile Precursor Fiber According to Molecular Weight

Polyacrylonitrile (PAN) fiber is the most widely used carbon fiber precursor, and methyl acrylate (MA) copolymer is widely used for research and commercial purposes. The properties of P (AN-MA) fibers improve increasingly as the molecular weight increases, but high-molecular-weight materials have some limitations with respect to the manufacturing process. In this study, P (AN-MA) precursor fibers of different molecular weights were prepared and analyzed to identify an efficient carbon fiber precursor manufacturing process. The effects of the molecular weight of P (AN-MA) on its crystallinity and void structure were examined, and precursor fiber content and process optimizations with respect to molecular weight were conducted. The mechanical properties of high-molecular-weight P (AN-MA) were good, but the internal structure of the high-molecular-weight material was not the best because of differences in molecular entanglement and mobility. The structural advantages of a relatively low molecular weight were confirmed. The findings of this study can help in the manufacturing of precursor fibers and carbon fibers with improved properties.

Improving Transverse Compressive Modulus of Carbon Fibers during Wet Spinning of Polyacrylonitrile

The performance of carbon fibers depends on the properties of the precursor polyacrylonitrile (PAN) fibers. Stretching of PAN fibers results in improved tensile properties, while potentially reducing its compressive properties. To determine optimization trade-offs, the effect of coagulation conditions and the stretching process on the compressive modulus in the transverse direction (ET) was investigated. A method for accurately determining ET from polymer fibers with non-circular cross-sectional shapes is presented. X-ray diffraction was used to measure the crystallite size, crystallinity, and crystallite orientation of the fibers. ET was found to increase with decreasing crystallite orientation along the drawing direction, which decreases the tensile modulus in the longitudinal direction (EL) proportionally to crystallite orientation. Stretching resulted in greater crystallite orientation along the drawing direction for fibers formed under the same coagulation conditions. Increasing the solvent concentration in the coagulation bath resulted in a higher average orientation, but reduced the impact of stretching on the orientation. The relationship between ET and EL observed in the precursor PAN fiber is retained after carbonization, with a 20% increase in ET achieved for a 2% decrease in EL. This indicates that controlled stretching of PAN fiber allows for highly efficient trading off of EL for ET in carbon fiber.

Preparation and Stabilization of High Molecular Weight Poly (acrylonitrile-co-2-methylenesuccinamic acid) for Carbon Fiber Precursor

Bifunctional comonomer 2-methylenesuccinamic acid (MLA) was designed and synthesized to prepare acrylonitrile copolymer P (AN-co-MLA) using mixed solvent polymerization as a carbon fiber precursor. The effect of monomer feed ratios on the structure and stabilization were characterized by elemental analysis (EA), Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), X-ray diffraction (XRD), proton nuclear magnetic (¹H NMR), and differential scanning calorimetry (DSC) for the P (AN-co-MLA) copolymers. The results indicated that both the conversion and molecular weight of polymerization reduce gradually when the MLA content is increased in the feed and that bifunctional comonomer MLA possesses a larger reactivity ratio than acrylonitrile (AN). P (AN-co-MLA) shows improved stabilization compared to the PAN homopolymer and poly (acrylonitrile-acrylic acid-methacrylic acid) [P (AN-AA-MA)], showing features such as lower initiation temperature, smaller cyclic activation energy, wider exothermic peak, and a larger stabilization degree, which are due to the ionic cyclization reaction initiated by MLA, confirming that the as-prepared P (AN-co-MLA) is the potential precursor for high-performance carbon fiber.