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Diaz-Baca JA, Fatehi P. Production and characterization of starch-lignin based materials: A review. Biotechnol Adv 2024; 70:108281. [PMID: 37956796 DOI: 10.1016/j.biotechadv.2023.108281] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/21/2023] [Revised: 10/27/2023] [Accepted: 11/05/2023] [Indexed: 11/15/2023]
Abstract
In their pristine state, starch and lignin are abundant and inexpensive natural polymers frequently considered green alternatives to oil-based and synthetic polymers. Despite their availability and owing to their physicochemical properties; starch and lignin are not often utilized in their pristine forms for high-performance applications. Generally, chemical and physical modifications transform them into starch- and lignin-based materials with broadened properties and functionality. In the last decade, the combination of starch and lignin for producing reinforced materials has gained significant attention. The reinforcing of starch matrices with lignin has received primary focus because of the enhanced water sensitivity, UV protection, and mechanical and thermal resistance that lignin introduces to starch-based materials. This review paper aims to assess starch-lignin materials' production and characterization technologies, highlighting their physicochemical properties, outcomes, challenges, and opportunities. First, this paper describes the current status, sources, and chemical modifications of lignin and starch. Next, the discussion is oriented toward starch-lignin materials and their production approaches, such as blends, composites, plasticized/crosslinked films, and coupled polymers. Special attention is given to the characterization methods of starch-lignin materials, focusing on their advantages, disadvantages, and expected outcomes. Finally, the challenges, opportunities, and future perspectives in developing starch-lignin materials, such as adhesives, coatings, films, and controlled delivery systems, are discussed.
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Affiliation(s)
- Jonathan A Diaz-Baca
- Green Processes Research Centre and Chemical Engineering Department, Lakehead University, 955 Oliver Road, Thunder Bay, ON P7B5E1, Canada
| | - Pedram Fatehi
- Green Processes Research Centre and Chemical Engineering Department, Lakehead University, 955 Oliver Road, Thunder Bay, ON P7B5E1, Canada.
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de Vilhena MB, Matos RM, Ramos Junior GSDS, Viegas BM, da Silva Junior CAB, Macedo EN, Paula MVDS, da Silva Souza JA, Candido VS, de Sousa Cunha EJ. Influence of Glycerol and SISAL Microfiber Contents on the Thermal and Tensile Properties of Thermoplastic Starch Composites. Polymers (Basel) 2023; 15:4141. [PMID: 37896385 PMCID: PMC10610935 DOI: 10.3390/polym15204141] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/30/2023] [Revised: 09/22/2023] [Accepted: 09/26/2023] [Indexed: 10/29/2023] Open
Abstract
The increasing use of petroleum plastics has caused environmental damage due to the degradation time of these materials. An alternative to petroleum plastics could be thermoplastic starch (TPS). However, thermoplastic starch does not exhibit satisfactory tensile properties. The mechanical properties of thermoplastic starch can be improved by adding sisal microfibers. Thus, the objective of this study was to evaluate the influence of different levels of glycerol and sisal microfibers on the thermal and tensile properties of thermoplastic corn starch composites. The microfibers were obtained via mechanical treatment followed by chemical treatment (alkaline treatment and bleaching). The films were obtained by the casting method using commercial corn starch and glycerol as a plasticizing agent, reinforced with sisal microfibers. Fourier transform infrared spectroscopy (FTIR) results revealed that the addition of microfibers did not change the chemical structure of the TPS matrix. The films from the samples with 18% glycerol and 10% microfibers had the highest value for the maximum tension, equal to 4.78 MPa. The thermal decomposition profile of TPS was not altered by the addition of microfibers. Our findings demonstrated the profound influence of glycerol and microfiber contents on the tensile properties of thermoplastic starch composites.
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Affiliation(s)
- Mailson Batista de Vilhena
- Engineering of Natural Resources of the Amazon Program, Federal University of Pará—UFPA, Belem 66075-110, Brazil; (M.B.d.V.); (E.N.M.); (J.A.d.S.S.)
| | - Rochelle Moraes Matos
- Faculty of Materials Engineering, Federal University of Pará-UFPA, Ananindeua 67130-660, Brazil; (R.M.M.); (E.J.d.S.C.)
| | - Gilberto Sérgio da Silva Ramos Junior
- Materials Science and Engineering Program, Federal University of Pará—UFPA, Ananindeua 67130-660, Brazil; (G.S.d.S.R.J.); (C.A.B.d.S.J.); (M.V.d.S.P.)
| | - Bruno Marques Viegas
- Faculty of Biotechnology, Federal University of Pará—UFPA, Belem 66075-110, Brazil;
| | - Carlos Alberto Brito da Silva Junior
- Materials Science and Engineering Program, Federal University of Pará—UFPA, Ananindeua 67130-660, Brazil; (G.S.d.S.R.J.); (C.A.B.d.S.J.); (M.V.d.S.P.)
| | - Emanuel Negrão Macedo
- Engineering of Natural Resources of the Amazon Program, Federal University of Pará—UFPA, Belem 66075-110, Brazil; (M.B.d.V.); (E.N.M.); (J.A.d.S.S.)
| | - Marcos Vinícius da Silva Paula
- Materials Science and Engineering Program, Federal University of Pará—UFPA, Ananindeua 67130-660, Brazil; (G.S.d.S.R.J.); (C.A.B.d.S.J.); (M.V.d.S.P.)
| | - José Antônio da Silva Souza
- Engineering of Natural Resources of the Amazon Program, Federal University of Pará—UFPA, Belem 66075-110, Brazil; (M.B.d.V.); (E.N.M.); (J.A.d.S.S.)
| | - Verônica Scarpini Candido
- Materials Science and Engineering Program, Federal University of Pará—UFPA, Ananindeua 67130-660, Brazil; (G.S.d.S.R.J.); (C.A.B.d.S.J.); (M.V.d.S.P.)
| | - Edinaldo José de Sousa Cunha
- Faculty of Materials Engineering, Federal University of Pará-UFPA, Ananindeua 67130-660, Brazil; (R.M.M.); (E.J.d.S.C.)
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FILM-FORMING AND DESTRUCTION POWERS OF COMPOSITIONS BASED ON MODIFICATIONS OF NATURAL POLYMERS. Polym J 2022. [DOI: 10.15407/polymerj.44.04.290] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023]
Abstract
On the basis of the conducted literature review of biodegradable film-forming compositions using modified natural polymers, using the example of starch, it can be seen that the range of possibilities for its modification and the choice of suitable synthetic polymers depend on the method of production and the field of use, and are generaily aimed at protecting the environment. The physico-mechanical and structural characteristics of film-forming polymers polybutyrate PBAT and polycaprolactone PCL, which belong to biodegradable polymers processed by the extrusion method with the addition of thermoplastic starch, were studied. The destructive properties of film-forming compositions obtained from aqueous solutions of plasticized starch after UV irradiation for 90 days were studied. The maximum loss of strength reaches 86%, and the loss of elasticity is 93%.The structural changes of the compositions were investigated by the mass spectrometric method.
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Murić BD, Pantelić DV, Radmilović MD, Savić-Šević SN, Vasović VO. Characterization and Optimization of Real-Time Photoresponsive Gelatin for Direct Laser Writing. Polymers (Basel) 2022; 14:polym14122350. [PMID: 35745926 PMCID: PMC9229905 DOI: 10.3390/polym14122350] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2022] [Revised: 05/31/2022] [Accepted: 06/05/2022] [Indexed: 12/10/2022] Open
Abstract
There is an abundance of plastic materials used in the widest range of applications, such as packaging, machine parts, biomedical devices and components, etc. However, most materials used today are non-decomposable in the environment, producing a huge burden on ecosystems. The search for better, safer alternatives is still on. Here we present a detailed analysis of a simple, cheap, non-toxic, even edible, eco-friendly material, which can be easily manufactured, laser patterned and used for the fabrication of complex structures. The base substance is gelatin which is made photoresponsive by adding plasticizers and sensitizers. The resulting films were analyzed with respect to their optical, thermal and mechanical properties, which can be modified by a slight variation of chemical composition. The material is optimized for rapid laser-manufacturing of elastic microstructures (lenses, gratings, cantilevers, etc.) without any waste or residues. Overall, the material properties were tailored to increase photothermal responsivity, improve the surface quality and achieve material homogeneity, transparency and long-term stability (as verified using electron microscopy, infrared spectroscopy and differential scanning calorimetry).
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Affiliation(s)
- Branka D. Murić
- Institute of Physics, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia; (D.V.P.); (M.D.R.); (S.N.S.-Š.)
- Correspondence:
| | - Dejan V. Pantelić
- Institute of Physics, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia; (D.V.P.); (M.D.R.); (S.N.S.-Š.)
| | - Mihajlo D. Radmilović
- Institute of Physics, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia; (D.V.P.); (M.D.R.); (S.N.S.-Š.)
| | - Svetlana N. Savić-Šević
- Institute of Physics, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia; (D.V.P.); (M.D.R.); (S.N.S.-Š.)
| | - Vesna O. Vasović
- Western Serbia Academy of Applied Studies, Užice Department, Trg Svetog Save 34, 31000 Užice, Serbia;
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Falua KJ, Pokharel A, Babaei-Ghazvini A, Ai Y, Acharya B. Valorization of Starch to Biobased Materials: A Review. Polymers (Basel) 2022; 14:polym14112215. [PMID: 35683888 PMCID: PMC9183024 DOI: 10.3390/polym14112215] [Citation(s) in RCA: 17] [Impact Index Per Article: 8.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/15/2022] [Revised: 05/11/2022] [Accepted: 05/17/2022] [Indexed: 12/17/2022] Open
Abstract
Many concerns are being expressed about the biodegradability, biocompatibility, and long-term viability of polymer-based substances. This prompted the quest for an alternative source of material that could be utilized for various purposes. Starch is widely used as a thickener, emulsifier, and binder in many food and non-food sectors, but research focuses on increasing its application beyond these areas. Due to its biodegradability, low cost, renewability, and abundance, starch is considered a "green path" raw material for generating porous substances such as aerogels, biofoams, and bioplastics, which have sparked an academic interest. Existing research has focused on strategies for developing biomaterials from organic polymers (e.g., cellulose), but there has been little research on its polysaccharide counterpart (starch). This review paper highlighted the structure of starch, the context of amylose and amylopectin, and the extraction and modification of starch with their processes and limitations. Moreover, this paper describes nanofillers, intelligent pH-sensitive films, biofoams, aerogels of various types, bioplastics, and their precursors, including drying and manufacturing. The perspectives reveal the great potential of starch-based biomaterials in food, pharmaceuticals, biomedicine, and non-food applications.
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Affiliation(s)
- Kehinde James Falua
- Department of Chemical and Biological Engineering, University of Saskatchewan, 57 Campus Drive, Saskatoon, SK S7N 5A9, Canada; (K.J.F.); (A.P.); (A.B.-G.)
- Department of Agricultural & Biosystems Engineering, University of Ilorin, Ilorin PMB 1515, Nigeria
| | - Anamol Pokharel
- Department of Chemical and Biological Engineering, University of Saskatchewan, 57 Campus Drive, Saskatoon, SK S7N 5A9, Canada; (K.J.F.); (A.P.); (A.B.-G.)
| | - Amin Babaei-Ghazvini
- Department of Chemical and Biological Engineering, University of Saskatchewan, 57 Campus Drive, Saskatoon, SK S7N 5A9, Canada; (K.J.F.); (A.P.); (A.B.-G.)
| | - Yongfeng Ai
- Department of Food and Bioproduct Sciences, University of Saskatchewan, 51 Campus Drive, Saskatoon, SK S7N 5A8, Canada;
| | - Bishnu Acharya
- Department of Chemical and Biological Engineering, University of Saskatchewan, 57 Campus Drive, Saskatoon, SK S7N 5A9, Canada; (K.J.F.); (A.P.); (A.B.-G.)
- Correspondence:
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Development and Characterization of Plantain ( Musa paradisiaca) Flour-Based Biopolymer Films Reinforced with Plantain Fibers. Polymers (Basel) 2022; 14:polym14040748. [PMID: 35215661 PMCID: PMC8877579 DOI: 10.3390/polym14040748] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/28/2022] [Revised: 02/09/2022] [Accepted: 02/11/2022] [Indexed: 12/04/2022] Open
Abstract
Agroindustrial wastes are a cheap and abundant source of natural fibers and macromolecules that can be used in the manufacturing of biocomposites. This study presents the development and thermo-mechanical characterization of a bio-composite film (TPF/PF), made of thermoplastic banana flour (TPF) matrix and plantain fibers (PF). Fabricated materials were characterized by physical analysis, chemical composition, Fourier-transformed spectroscopy (FTIR), thermal analysis (TGA), mechanical analysis, and scanning electronic microscopy (SEM). The physical analysis showed that TPF and PF have a low density and high affinity to water resulting in a lightweight, renewable, and biodegradable TPF/PF composite. The chemical composition and spectra analysis of the fiber showed that PF is a potential candidate for reinforcing composites due to its high α-cellulose and low lignin content. The thermal analysis determined that TPF degrades at a lower temperature than PF, therefore the matrix sets the processing temperature for TPF/PF composite films. The mechanical test showed an improvement in the tensile properties of the composite in comparison to neat TPF. Tensile strength and Young’s modulus were improved by 345% and 1196%, respectively, when PF fibers was used. Good bonding and mechanical interlocking of PF to the TPF were identified by SEM. Therefore, potential biocomposites can be developed using natural fibers and thermoplastic starches obtained from plantain agroindustrial wastes.
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