Towards a Kinetic Modeling of the Changes in the Electrical Properties of Cable Insulation during Radio-Thermal Ageing in Nuclear Power Plants. Application to Silane-Crosslinked Polyethylene

Radio-Oxidation Ageing of XLPE Containing Different Additives and Filler: Principal Component Analyses of Gases Emission and Consumption

In the context of lifetime extension of Nuclear Power Plants (NPPs), electric cable ageing has to be checked to evaluate their performance during normal operation. These electric cables are complex materials, with a conductor and insulating shield in the metal and insulating layer and sheath in the polymer; the most sensitive layer is commonly considered to be the insulating layer. The ageing mechanism upon irradiation under oxidative conditions has been evaluated using gas mass spectrometry and the first conclusions have been drawn. Nonetheless, the data obtained are very numerous and complex; thus, the objective of this new article regards these experimental results using mathematical tools. It allowed confirmation of all the results obtained on these materials, but using chemometrics, i.e., statistical/mathematical analyses, of the results. Using these powerful mathematical tools gives strength to the analyses realised and to the conclusions obtained.

Consequences of Radiothermal Ageing on the Crystalline Morphology of Additive-Free Silane-Crosslinked Polyethylene

The radiothermal ageing of silane-crosslinked low-density PE (Si-XLPE) films was studied in the air under three different γ dose rates (8.5, 77.8, and 400 Gy·h−1) at a low temperature close to ambient (47, 47, and 21 °C, respectively). Changes in crystalline morphology were investigated using a multi-technique approach based on differential scanning calorimetry (DSC), wide- (WAXS) and small-angle X-ray scattering (SAXS), and density measurements. In particular, the changes in four structural variables were accurately monitored during radiothermal ageing: crystallinity ratio (XC), crystalline lamellae thickness (LC), long period (Lp), and interlamellar spacing (La). Concerning the changes in XC, a perfect agreement was found between DSC and WAXS experiments. Successive sequences of self-nucleation and annealing (SSA) were also performed on aged Si-XLPE samples in the DSC chamber in order to assess the thickness distribution of crystalline lamellae. This method allowed the thermally splitting of the melting domain of Si-XLPE into a series of elementary melting peaks, with each one characterised by a distinct thickness of crystalline lamellae. DSC (used with the SSA method) showed a slight increase in LC during the oxidation of Si-XLPE, while SAXS confirmed a catastrophic decrease in La. The critical value of the interlamellar spacing characterising the ductile/brittle transition of Si-XLPE was found to be of the same order of magnitude as that for linear polyethylene (LaF≈6 nm). This structural end-of-life criterion can now be used for predicting the lifetime of Si-XLPE in a nuclear environment.

A New Kinetic Modeling Approach for Predicting the Lifetime of ATH-Filled Silane Cross-Linked Polyethylene in a Nuclear Environment

This study focuses on the degradation of a silane cross-linked polyethylene (Si-XLPE) matrix filled with three different contents of aluminum tri-hydrate (ATH): 0, 25, and 50 phr. These three materials were subjected to radiochemical ageing at three different dose rates (8.5, 77.8, and 400 Gy·h⁻¹) in air at low temperatures close to ambient (47, 47, and 21 °C, respectively). Changes due to radio-thermal ageing were investigated according to both a multi-scale and a multi-technique approach. In particular, the changes in the chemical composition, the macromolecular network structure, and the crystallinity of the Si-XLPE matrix were monitored by FTIR spectroscopy, swelling measurements in xylene, differential scanning calorimetry, and density measurements. A more pronounced degradation of the Si-XLPE matrix located in the immediate vicinity of the ATH fillers was clearly highlighted by the swelling measurements. A very fast radiolytic decomposition of the covalent bonds initially formed at the ATH/Si-XLPE interface was proposed to explain the higher concentration of chain scissions. If, as expected, the changes in the elastic properties of the three materials under study are mainly driven by the crystallinity of the Si-XLPE matrix, in contrast, the changes in their fracture properties are also significantly impacted by the degradation of the interfacial region. As an example, the lifetime was found to be approximately halved for the two composite materials compared to the unfilled Si-XLPE matrix under the harshest ageing conditions (i.e., under 400 Gy·h⁻¹ at 21 °C). The radio-thermal oxidation kinetic model previously developed for the unfilled Si-XLPE matrix was extended to the two composite materials by taking into account both the diluting effect of the ATH fillers (i.e., the ATH content) and the interfacial degradation.