Processing and Characterization of Bioplastics from the Invasive Seaweed Rugulopteryx okamurae

Bioplastic packaging in circular economy: A systems-based policy approach for multi-sectoral challenges

Bioplastics have long been publicized as a sustainable plastic packaging alternative; however, their widespread industrialization is still embryonic due to complex challenges spanning multiple sectors. This review critically analyses the bioplastic lifecycle and provides a holistic evaluation of both the opportunities and potential trade-offs along their value chain. Their lifecycle is divided into three sectors: 1) resources, extraction, and manufacturing, 2) product consumption which discusses availability, consumer perception, and marketing strategies, and 3) end-of-life (EoL) management which includes segregation, recycling, and disposal. In the production phase, the primary challenges include selection of suitable raw feedstocks and addressing the techno-economic constraints of manufacturing processes. To tackle these challenges, it is recommended to source sustainable feedstocks from innovative, renewable, and waste materials, adopt green synthesis mechanisms, and optimize processes for improved efficiency. The consumption phase encompasses challenges related to market availability, cost competitiveness, and consumer perception of bioplastics. Localizing feedstock sourcing and production, leveraging the economics of scale, and promoting market demand for recycled bioplastics can positively influence the market dynamics. Additionally, dispelling misconceptions about degradability through proper labeling, and employing innovative marketing strategies to enhance consumer perception of the mechanical performance and quality of bioplastics is crucial. During the EoL management phase, major challenges include inadequate awareness, inefficient segregation protocols, and bioplastics with diverse properties that are incompatible with existing waste management infrastructure. Implementing a standardized labeling system with clear representation of suitable EoL techniques and integrating sensors and machine learning-based sorting technologies will improve segregation efficiency. Further, establishing interconnected recycling streams that clearly define the EoL pathways for different bioplastics is essential to ensure circular waste management systems. Finally, designing a comprehensive systems-based policy framework that incorporates technical, economic, environmental, and social drivers is recommended to promote bioplastics as a viable circular packaging solution.

Optimizing a biorefinery design for the valorization of Rugulopteryx okamurae by extracting bioactive compounds and enhancing methane production

The Mediterranean Sea has suffered recently from the unprecedent invasion of the alien macroalga Rugulopteryx okamurae due to global warming and climate change putting at risk the natural local ecosystem. Since 2015 this alga has colonized a great area on the western coast of the Mediterranean Sea and it has been also spotted in other areas such as the Azores Islands or the south of France. The arrival of alga tides into the coasts also provokes collateral environmental problems that need to be addressed. Seaweed-based biorefineries are considered a promising alternative within a circular economy model. This study aims to assess the potential of R. okamurae as raw material for the extraction of reducing sugars (RS) and total polyphenolic compounds (TPC) with antioxidant capacities, the subsequent production of methane from the extracted residue, and the final use of the anaerobic digestate as fertilizer. However, the presence of bioactive compounds greatly varies due to seasonality, location or even natural degradation. In order to provide some insights about these issues, two different batches were assessed: i.e. natural and ashore R. okamurae. As brown algae are characterised by a cell wall composed of crystalline cellulose and lignin, the biomasses studied were mechanically pretreated (dried at 100 °C and milled during 60 s) before the single and sequential extraction processes. Results showed that the extraction of the targeted compounds increased by 30-80 % when the biomasses were extracted sequentially. Similarly, the biochemical methane potential of the extracted solid residues increased as the RS and TPC content was reduced (120-150 NLCH4 kg-1VS), with no significant impact regarding the biomass origin (natural or ashore) or the extraction process order. An increase in the kinetic constant k (first-order model) of 150% and 75% was observed when the fresh biomass was extracted with water and ethanol, respectively, compared to the value obtained for the unextracted biomass. Finally, the physicochemical characteristics of the different anaerobic digestates generated were assessed for their potential use as biofertilizer. In this study, most of the digestate' liquid fractions (7 out of 10) comply with European regulations for organic fertilizers and could be used directly.

Seaweed as Basis of Eco-Sustainable Plastic Materials: Focus on Alginate

Seaweed, a diverse and abundant marine resource, holds promise as a renewable feedstock for bioplastics due to its polysaccharide-rich composition. This review explores different methods for extracting and processing seaweed polysaccharides, focusing on the production of alginate plastic materials. Seaweed emerges as a promising solution, due to its abundance, minimal environmental impact, and diverse industrial applications, such as feed and food, plant and soil nutrition, nutraceutical hydrocolloids, personal care, and bioplastics. Various manufacturing techniques, such as solvent casting, injection moulding, and extrusion, are discussed for producing seaweed-based bioplastics. Alginate, obtained mainly from brown seaweed, is particularly known for its gel-forming properties and presents versatile applications in many sectors (food, pharmaceutical, agriculture). This review further examines the current state of the bioplastics market, highlighting the growing demand for sustainable alternatives to conventional plastics. The integration of seaweed-derived bioplastics into mainstream markets presents opportunities for reducing plastic pollution and promoting sustainability in material production.

Properties of biopolymer blends based on Rugulopteryx okamurae and hydrophobic polycaprolactone (PCL) and hydrophilic acylated soy protein isolated (SPIa)

The present study explored the utilization of Rugulopteryx okamurae (RO), an invasive brown seaweed, as a renewable raw material for plastic materials based on biopolymer blends. The goal of this study was to improve the previously observed poor mechanical properties of materials based on single biopolymer RO. To enhance these properties, two polymers with distinct hydrophobicities were incorporated into the formulation of different blends: hydrophobic polycaprolactone (PCL) and hydrophilic acylated soy protein isolate (SPIa). SPIa was derived from soy protein through a chemical modification process, introducing hydrophilic carboxyl groups. The addition of PCL significantly strengthened the blend, increasing the storage modulus (E'1 Hz) from ~ 110 to ~ 250 MPa. Conversely, SPIa incorporation resulted in softening, with E' values around 40 MPa. Both additives enhanced deformability proportionally to their concentrations, with SPIa exhibiting notably higher deformability, reaching a maximum deformation of ~ 23% for a RO/SPIa ratio of 25/75. In summary, the study demonstrates the feasibility of producing environmentally friendly blend materials based on RO, tailored for specific applications by incorporating suitable additives into the formulation. Therefore, PCL is recommended for applications susceptible to moisture effects, such as packaging, while SPIa is suggested for highly absorbent applications such as personal care or horticulture.

Feasibility of Invasive Brown Seaweed Rugulopteryx okamurae as Source of Alginate: Characterization of Products and Evaluation of Derived Gels

Rugulopteryx okamurae (RO) is an invasive brown seaweed that causes severe environmental problems in the Mediterranean Sea. This work proposed an extraction method that enables their use as a raw material for producing sodium alginate. Alginate was successfully extracted from this invasive seaweed, with its gelling performance in the presence of Ca2+ ions comparable to existing commercial alginates. The mannuronic acid (M)-to-guluronic (G) acid ratio in the 1H-NMR profile indicated a higher percentage of G in the RO-extracted alginate, which implies a greater formation of so-called egg box structures. These differences resulted in their different rheological behaviour, as sodium alginate aqueous solutions exhibited a greater viscosity (η at 1 s-1 = 3.8 ± 0.052 Pa·s) than commercial alginate (2.8 ± 0.024 Pa·s), which is related to the egg box structure developed. When gelled in the presence of calcium, an increase in the value of the elastic modulus was observed. However, the value of the tan δ for the extracted alginate was lower than that of commercial alginate gels, confirming a structure more densely packed, which implies a different restructuring of the alginate chain when gelling. These results confirm the suitability of using invasive Rugulopteryx okamurae as a source of calcium alginate gels. In this way, sustainable bio-based materials may be produced from undesired biomass that currently poses a threat to the ecosystem.

Impact of natural degradation of the invasive alga Rugulopteryx okamurae on anaerobic digestion: Heavy metal pollution and kinetic performance

This study shows, for the first time, how the natural biodegradation of the Phaeophyceae Rugulopteryx okamurae (R.o.) affects its methane yield, by biochemical methane potential assays, and the methane production kinetics. Additionally, a mechanical (zeolite-assisted milling) and a thermal (120 °C, 45 min) pretreatments were assessed. The highest methane yield was obtained from the mechanically pretreated fresh ashore biomass (219 (15) NLCH4 kgVS-1), which presents the use of zeolite during milling as an economical alternative for heavy metal toxicity reduction. Moreover, no significant differences were observed between the other tests (with the exception of the lowest value obtained for the mechanically pretreated fresh R.o.). Low methane yields were linked to the heavy metal content. However, an increase of 28.5 % and 20.0 % in the k value was found for the untreated fresh R.o. biomass and fresh ashore biomass, respectively, when subjected to thermal pretreatment. Finally, an enhancement of 80.5 % in the maximum methane production rate was obtained for the fresh ashore biomass milled with zeolite compared to the untreated fresh ashore biomass.

Microwave-Assisted Hydrothermal Processing of Rugulopteryx okamurae

One possible scheme of Rugulopteryx okamurae biomass valorization based on a green, rapid and efficient fractionation technique was proposed. Microwave-assisted pressurized hot water extraction was the technology selected as the initial stage for the solubilization of different seaweed components. Operation at 180 °C for 10 min with a 30 liquid-to-solid ratio solubilized more than 40% of the initial material. Both the alginate recovery yield (3.2%) and the phenolic content of the water-soluble extracts (2.3%) were slightly higher when distilled water was used as solvent. However, the carbohydrate content in the extract (60%) was similar for both solvents, but the sulfate content was higher for samples processed with salt water collected from the same coast as the seaweeds. The antiradical capacity of the extracts was related to the phenolic content in the extracts, but the cytotoxicity towards HeLa229 cancer cells was highest (EC50 = 48 µg/mL) for the extract obtained with distilled water at the lowest temperature evaluated. Operation time showed a relevant enhancement of the extraction performance and bioactive properties of the soluble extracts. The further fractionation and study of this extract would be recommended to extend its potential applications. However, due to the low extraction yield, emphasis was given to the solid residue, which showed a heating value in the range 16,102-18,413 kJ/kg and could be useful for the preparation of biomaterials according to its rheological properties.

Holistic understanding of the response of grapevines to foliar application of seaweed extracts

Viticulture is highly dependent on phytochemicals to maintain good vineyard health. However, to reduce their accumulation in the environment, green regulations are driving the development of eco-friendly strategies. In this respect, seaweeds have proven to be one of the marine resources with the highest potential as plant protective agents, representing an environmentally-friendly alternative approach for sustainable wine production. The current work follows an interdisciplinary framework to evaluate the capacity of Ulva ohnoi and Rugulopteryx okamurae seaweeds to induce defense mechanisms in grapevine plants. To our knowledge, this is the first study to evaluate Rugulopteryx okamurae as a biostimulator . This macroalgae is relevant since it is an invasive species on the Atlantic and Mediterranean coast causing incalculable economic and environmental burdens. Four extracts (UL1, UL2, RU1 and RU2 developed from Ulva and Rugulopteryx, respectively) were foliar applied to Tempranillo plants cultivated under greenhouse conditions. UL1 and RU2 stood out for their capacity to induce defense genes, such as a PR10, PAL, STS48 and GST1, mainly 24 hours after the first application. The increased expression level of these genes agreed with i) an increase in trans-piceid and trans-resveratrol content, mainly in the RU2 treated leaves, and, ii) an increase in jasmonic acid and decrease in salicylic acid. Moreover, an induction of the activity of the antioxidant enzymes was observed at the end of the experiment, with an increase in superoxide dismutase and catalase in the RU2-treated leaves in particular. Interestingly, while foliar fungal diversity was not influenced by the treatments, alga extract amendment modified fungal composition, RU2 application enriching the content of various groups known for their biocontrol activity. Overall, the results evidenced the capacity of Rugulopteryx okamurae for grapevine biostimulation, inducing the activation of several secondary metabolite pathways and promoting the abundance of beneficial microbiota involved in grapevine protection. While further studies are needed to unravel the bioactive compound(s) involved, including conducting field experiments etc., the current findings are the first steps towards the inclusion of Rugulopteryx okamurae in a circular scheme that would reduce its accumulation on the coast and benefit the viticulture sector at the same time.

Turning an invasive alien species into a valuable biomass: Anaerobic digestion of Rugulopteryx okamurae after thermal and new developed low-cost mechanical pretreatments

The invasive alien seaweed Rugulopteryx okamurae (R.o.) has spread quickly through the Mediterranean Sea causing an unprecedented ecological impact. A solution integrated into a circular economy model is needed in order to curb the negative effects of its presence. Anaerobic digestion (AD) is proposed as a feasible process able to transform biomass into renewable energy. Nevertheless, in order to improve the methane yield and surpass the drawbacks associated with AD processes, this research proposes a thermal pretreatment and a new developed method where the macroalgae is mechanically pretreated with zeolite. Chemical and microstructure characterization of the algal biomass after pretreatments involved scanning electron microscopy (SEM), X-ray powder diffraction (XRD) and Fourier-transform infrared spectroscopy (FTIR). The highest methane yields of 240 (28) and 250 (20) NLCH4 kg-1 VSadded were obtained with the new mechanical pretreatment and the thermal pretreatment at 120 °C for 45 min without zeolite, achieving a 35 % improvement against the non-pretreated algae. A direct relationship between the crystallinity index of the samples and methane production was observed. The experimental data of methane production versus time were found to be in accordance with both first-order kinetic and Transference Function mathematical models.

A Concise Review on the Potential Applications of Rugulopteryx okamurae Macroalgae

The brown macroalgae of the species Rugulopteryx okamurae has reached European waters and the Strait of Gibraltar as an invasive species. The proliferation and colonization of the species in subtidal and intertidal zones of these regions imposes significant threats to local ecosystems and additionally represents a significant socioeconomic burden related to the large amounts of biomass accumulated as waste. As a way to minimize the effects caused by the accumulation of algae biomass, investigations have been made to employ this biomass as a raw material in value-added products or technologies. The present review explores the potential uses of R. okamurae, focusing on its impact for biogas production, composting, bioplastic and pharmaceutical purposes, with potential anti-inflammatory, antibacterial and α-glucosity inhibitory activities being highlighted. Overall, this species appears to present many attributes, with remarkable potential for uses in several fields of research and in various industries.