Towards the Sustainability of the Plastic Industry through Biopolymers: Properties and Potential Applications to the Textiles World

Development of Plumeria alba extract supplemented biodegradable films containing chitosan and cellulose derived from bagasse and corn cob waste for antimicrobial food packaging

With the increase in global plastic pollution due to conventional plastic packaging (petroleum-derived), bioplastics have emerged as an alternative green source for practising a circular economy. This research aimed to extract cellulose from bagasse and corn cob waste and utilized in mixed form to prepare bioplastic film. The mixed cellulose was further reinforced with natural substances such as chitosan, bentonite, and P. alba extract. These newly developed bioplastics films were characterized by various physical tests like film thickness, moisture content, water solubility and spectroscopic techniques such as Fourier transform infrared (FTIR), scanning electron microscopy-energy dispersive spectroscopic (SEM-EDX), thermal gravimetric analysis (TGA), and ultraviolet-visible (UV-Vis) spectroscopy for opacity testing. The results revealed the enhanced bioplastic thermal and mechanical characteristics through robust interactions between cellulose and bentonite molecules. Moreover, incorporating chitosan solution as reinforcements in bio-composite films resulted in improved water barrier properties. The results indicated lower absorption in the UV range of 250-400 nm, attributed to the absence of UV-absorbing groups. Finally, their biodegradability was tested in soil, and 85.3 % weight loss of bioplastic films was observed after 50 days of the experiment which is the main task of this research. The antimicrobial properties of bioplastic films have been evaluated, and showed an inhibition zone of 16 mm against E. coli. After 12 days of incubation of sherbet berries, complete spoilage is identified in the control group compared to those covered with the bioplastic film. This outcome is attributed to the antioxidant and antimicrobial activities provided by chitosan and P. alba extract in the bioplastic film. The comprehensive outcomes of this study suggest the potential future adoption of these entirely bio-derived, environmentally sustainable and biodegradable bioplastic films as a viable substitute for the plastic packaging currently present in the market.

Current issues and potential solutions for the electrospinning of major polysaccharides and proteins: A review

Biopolymers, especially polysaccharides and proteins, are the promising green replacement for petroleum based polymers. Due to their innate properties, they are effectively used in biomedical applications, especially tissue engineering, wound healing, and drug delivery. The fibrous morphology of biopolymers is essentially required for the effectiveness in these biomedical applications. Electrospinning (ES) is the most advanced and robust method to fabricate nanofibers (NFs) and provides a complete solution to the conventional methods issues. However, the major issues regarding fabricating polysaccharides and protein nanofibers using ES include poor electrospinnability, lack of desired fundamental properties for a specific application by a single biopolymer, and insolubility among common solvents. The current review provides the main strategies for effective electrospinning of the major biopolymers. The key strategies include blending major biopolymers with suitable biopolymers and optimizing the solvent system. A systematic literature review was done to provide the optimized solvent system of the major biopolymers along with their best possible biopolymeric blend for ES. The review also highlights the fundamental issues with the commercialization of ES based biomedical products and provides future directions to improve the fabrication of biopolymeric nanofibers.

Copolymers and Blends Based on 3-Hydroxybutyrate and 3-Hydroxyvalerate Units

This review presents a comprehensive update of the biopolymer poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), emphasizing its production, properties, and applications. The overall biosynthesis pathway of PHBV is explored in detail, highlighting recent advances in production techniques. The inherent physicochemical properties of PHBV, along with its degradation behavior, are discussed in detail. This review also explores various blends and composites of PHBV, demonstrating their potential for a range of applications. Finally, the versatility of PHBV-based materials in multiple sectors is examined, emphasizing their increasing importance in the field of biodegradable polymers.

Recycling of Nanocellulose from Polyester-Cotton Textile Waste for Modification of Film Composites

Textile waste has emerged as a critical global challenge, with improper disposal practices leading to adverse environmental consequences. In response to this pressing issue, there is growing interest in recycling textile waste containing cellulose as an alternative approach to reducing the impact of industrial waste on the environment. The objective of this research is to investigate the extraction and characterization of nanocellulose from polyester-cotton textile waste as a potential solution to address the growing concerns of waste management in the textile industry. To obtain nanocellulose, a comprehensive process involving alkaline sodium hydroxide (NaOH) treatment of the polyester-cotton textile (35% PET and 65% cotton) was employed, resulting in average yield percentages ranging from 62.14% to 71.21%. To achieve the complete hydrolysis of PET polyester in the blends, second hydrolysis was employed, and the optimized condition yield cotton fiber was 65.06 wt%, relatively close to the theoretical yield. Subsequently, the obtained cellulosic material underwent an acid hydrolysis process using 70 percent (v/v) sulfuric acid (H2SO4) solution at 45 °C for 90 min, resulting in nanocellulose. Centrifugation at 15,000 rpm for 15 min facilitated the separation of nanocellulose from the acid solution and yielded 56.26 wt% at optimized conditions. The characterization of the nanocellulose was carried out utilizing a comprehensive array of techniques, including absorption, transmission, and reflection spectra, and Fourier transform infrared. The characterization results provide valuable insights into the unique properties of nanocellulose extracted from textile waste. In this research, the obtained nanocellulose was mixed with PVA and silver nanoparticle to form biodegradable film composites as the reinforcement. In comparison, biodegradable film of PVA:nanocellulose 9.5:0.5 with silver nanoparticle 0.3 wt% and glycerol as a plasticizer exhibits better tensile strength (2.37 MPa) and elongation (214.26%) than the PVA film with normal cellulose. The prepared biodegradable film was homogeneous and had a smooth surface without the internal defect confirmed by the CT scan. This result opens avenues for enhancing the quantities of eco-friendly film composites, potentially replacing conventional plastic films in the future.

Predicting the Printability of Poly(Lactide) Acid Filaments in Fused Deposition Modeling (FDM) Technology: Rheological Measurements and Experimental Evidence

In this work, the authors aimed to identify a potential correlation between the printability and crucial rheological characteristics of materials involved in fused deposition modeling (FDM) technology. In this regard, three different poly(lactide) acid (PLA)-based filaments (two commercially available (here called V-PLA and R-PLA) and one processed in a lab-scale extruder (here called L-PLA)) have been considered. Dynamic rheological testing, in terms of frequency sweep at five different temperatures (130, 150, 170, 190, and 210 °C), was performed. Rheological properties expressed in terms of viscoelastic moduli and complex viscosity curves vs. frequency, characteristic relaxation times, activation energy (Ea), zero shear viscosity (η0) and shear thinning index (n) were derived for each material. A characteristic relaxation time of around 0.243 s was found for V-PLA, a similar value (0.295 s) was calculated for R-PLA filaments, and a lower value of about an order of magnitude was calculated for L-PLA filament (~0.0303 s). The activation energy and shear thinning index resulted to be very comparable for all the filaments. On the contrary, V-PLA and R-PLA possessed a zero-shear viscosity (~104 Pa*s at 170 °C) much higher than L-PLA (~103 Pa*s). All the filaments were processed in a 3D printer, by attesting the effect of nozzle temperature (180, 190, and 210 °C, respectively) on printing process, and macroscopic shaping defects in printed objects. Final considerations allowed us to conclude that polymer relaxation time, zero-shear viscosity, and melt viscosity (affected by printing temperature) were critical parameters affecting the printing quality.

A proposed circular-SCOR model for supply chain performance measurement in manufacturing industry during COVID-19

Purpose

COVID-19 is a global event affecting supply chain operations and human health. With COVID-19, many issues in business models, business processes and supply chains, especially in the manufacturing industry, have had to change. The ability to analyze supply chain performances and ensure circularity in supply chains has become one of the factors whose importance has increased rapidly with COVID-19. Therefore, it aims to determine which supply chain performance criteria come to the fore for the company under consideration to accelerate the transformation into high performance and circularity in supply chains.

Design/methodology/approach

In this study, a new circular-SCOR model is proposed, and 17 supply chain performance measurement criteria are prioritized for a manufacturing company in the context of circular economy principles during COVID-19 by using stepwise weight assessment ratio analysis and analytical hierarchy process method, separately.

Findings

As a result, for both methods, in the case study discussed, the demand fulfillment rate is determined as the most prominent criterion in line with the circular economy principles in the COVID-19 period in manufacturing supply chains.

Originality/value

It is expected that this study will contribute to managers and policy makers as it addresses the “new normal” that started after COVID-19 and the criteria to be considered in supply chain performance measurement and emphasizes the need to adopt circular supply chains, especially in manufacturing industries.

An Overview on Wood Waste Valorization as Biopolymers and Biocomposites: Definition, Classification, Production, Properties and Applications

Bio-based polymers, obtained from natural biomass, are nowadays considered good candidates for the replacement of traditional fossil-derived plastics. The need for substituting traditional synthetic plastics is mainly driven by many concerns about their detrimental effects on the environment and human health. The most innovative way to produce bioplastics involves the use of raw materials derived from wastes. Raw materials are of vital importance for human and animal health and due to their economic and environmental benefits. Among these, wood waste is gaining popularity as an innovative raw material for biopolymer manufacturing. On the other hand, the use of wastes as a source to produce biopolymers and biocomposites is still under development and the processing methods are currently being studied in order to reach a high reproducibility and thus increase the yield of production. This study therefore aimed to cover the current developments in the classification, manufacturing, performances and fields of application of bio-based polymers, especially focusing on wood waste sources. The work was carried out using both a descriptive and an analytical methodology: first, a description of the state of art as it exists at present was reported, then the available information was analyzed to make a critical evaluation of the results. A second way to employ wood scraps involves their use as bio-reinforcements for composites; therefore, the increase in the mechanical response obtained by the addition of wood waste in different bio-based matrices was explored in this work. Results showed an increase in Young's modulus up to 9 GPa for wood-reinforced PLA and up to 6 GPa for wood-reinforced PHA.

Global Value Chain Governance of the Apparel Design Industry under the Background of Global Sustainable Economic Development

In recent years, there has been a significant rise in the importance of sustainability in business and personal life. Unsustainable techniques are used throughout the whole lifecycle of the clothing and textiles business, from the time it is made to the time it is recycled or thrown away. The garment sector and its customers must be ready for a more sustainable future as the government, corporations, and society turn their focus toward it. An investigation of how the apparel design industry (ADI) might adhere to the global value chain (GVC) in light of sustainable economic development (SED) and their relevance in China. This study analyzes the ADI moves up from one functional level to another within the global apparel value chain and what factors allow them to break into the global market. Researchers demonstrate that the existing sustainable operations in the AD industry are a long way from attaining the aims of economic development going hand in hand with the goals of economic sustainability by studying both the relevant literature and the industrial practices in the sector. This study relies on various case studies, proposes the "apparel global value chain" of governance-based sustainability, explores the implications of these models for areas with very varied degrees of development and diverse AD structures, and considers their implications for regional development and sustainability. As a development of a better knowledge of how fashion design contributes to economic sustainability. The study aims to examine how ADI uses economically sustainable techniques and how designers contribute to the creation of environmentally friendly goods.

The Use of Biopolymers as a Natural Matrix for Incorporation of Essential Oils of Medicinal Plants

The benefits of using biopolymers for the development of films and coatings are well known. The enrichment of these material properties through various natural additions has led to their applicability in various fields. Essential oils, which are well-known for their beneficial properties, are widely used as encapsulating agents in films based on biopolymers. In this study, we developed biopolymer-based films and tested their properties following the addition of 7.5% and 15% (w/v) essential oils of lemon, orange, grapefruit, cinnamon, clove, chamomile, ginger, eucalyptus or mint. The samples were tested immediately after development and after one year of storage in order to examine possible long-term property changes. All films showed reductions in mass, thickness and microstructure, as well as mechanical properties. The most considerable variations in physical properties were observed in the 7.5% lemon oil sample and the 15% grapefruit oil sample, with the largest reductions in mass (23.13%), thickness (from 109.67 µm to 81.67 µm) and density (from 0.75 g/cm3 to 0.43 g/cm3). However, the microstructure of the sample was considerably improved. Although the addition of lemon essential oil prevented the reduction in mass during the storage period, it favored the degradation of the microstructure and the loss of elasticity (from 16.7% to 1.51% for the sample with 7.5% lemon EO and from 18.28% to 1.91% for the sample with 15% lemon EO). Although the addition of essential oils of mint and ginger resulted in films with a more homogeneous microstructure, the increase in concentration favored the appearance of pores and modifications of color parameters. With the exception of films with added orange, cinnamon and clove EOs, the antioxidant capacity of the films decreased during storage. The most obvious variations were identified in the samples with lemon, mint and clove EOs. The most unstable samples were those with added ginger (95.01%), lemon (92%) and mint (90.22%).

Special Issue "Mechanical Performance of Sustainable Bio-Based Compounds"

The global production of plastic is increasing, and plastic represents one of the most popular materials, widespread in countless applications in commercial and industrial fields and everyday life [...].

Sustainable Basalt Fibers vs. Traditional Glass Fibers: Comparative Study on Thermal Properties and Flow Behavior of Polyamide 66-Based Composites

In this work, basalt fibers (BF) have been investigated as possible natural and sustainable replacements for the common synthetic mineral filler—glass fibers (GF)—used in polyamide 66 matrix (PA66). Composites have been prepared at two different fiber concentrations (15 and 25 wt.%, respectively) by melt blending. The developed systems have been mainly characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), capillary rheology, and scanning electron microscopy (SEM). The kinetic parameters to thermal degradation through the Coats–Redfern method allowed us to attest a negligible effect of fiber type on thermal stability of the developed systems. Composites incorporating 15 wt.% of fiber content possessed the highest activation energy (≥230 kJ/mol). The introduction of BF and GF in PA 66 polymer, regardless of content, always led to an increase in crystallization and melting temperatures, and to a similar reduction in crystallinity degree and glass transition temperature. The shear viscosity of the basic polymer increased by the addition of fillers, particularly at low shear rate, with a pronounced effect in the case of basal fibers. A slightly higher shear thinning behavior of BF/PA66 with respect to GF/PA66 composites was confirmed by fitting the flow curves through the power law model. Finally, a worsening in fiber dispersion, by increasing the content in the matrix, and a weak compatibility between the two phases constituting the materials were highlighted through SEM micrographs.

A Review on Antibacterial Biomaterials in Biomedical Applications: From Materials Perspective to Bioinks Design

In tissue engineering, three-dimensional (3D) printing is an emerging approach to producing functioning tissue constructs to repair wounds and repair or replace sick tissue/organs. It allows for precise control of materials and other components in the tissue constructs in an automated way, potentially permitting great throughput production. An ink made using one or multiple biomaterials can be 3D printed into tissue constructs by the printing process; though promising in tissue engineering, the printed constructs have also been reported to have the ability to lead to the emergence of unforeseen illnesses and failure due to biomaterial-related infections. Numerous approaches and/or strategies have been developed to combat biomaterial-related infections, and among them, natural biomaterials, surface treatment of biomaterials, and incorporating inorganic agents have been widely employed for the construct fabrication by 3D printing. Despite various attempts to synthesize and/or optimize the inks for 3D printing, the incidence of infection in the implanted tissue constructs remains one of the most significant issues. For the first time, here we present an overview of inks with antibacterial properties for 3D printing, focusing on the principles and strategies to accomplish biomaterials with anti-infective properties, and the synthesis of metallic ion-containing ink, chitosan-containing inks, and other antibacterial inks. Related discussions regarding the mechanics of biofilm formation and antibacterial performance are also presented, along with future perspectives of the importance of developing printable inks.

Recovery of Waste Material from Biobags: 3D Printing Process and Thermo-Mechanical Characteristics in Comparison to Virgin and Composite Matrices

The purpose of this study is to limit the environmental impact of packaging applications by promoting the recycling of waste products and the use of sustainable materials in additive manufacturing technology. To this end, a commercial polylactide acid (PLA)-based filament derived from waste production of bio-bags is herein considered. For reference, a filament using virgin PLA and one using a wood-based biocomposite were characterized as well. Preliminary testing involved infrared spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The effect of printing parameters (namely bed temperature, layer thickness, top surface layers, retraction speed, and distance) on the final aesthetics of 3D printed parts was verified. The results allow us to attest that the thermal properties of recycled polymer are comparable to those of virgin PLA and biocomposite. In the case of recycled polymer, after the extrusion temperature, bed temperature, and printing speed are estabilished the lowest allowable layer thickness and an appropriate choice of retraction movements are required in order to realize 3D-printed objects without morphological defects visible to the naked eyes. In the case of wood biocomposite, the printing process was complicated by frequent obstructions, and in none of the operating conditions was it possible to obtain an aesthetically satisfying piece of the chosen geometry (Lego-type bricks) Finally, mechanical testing on the 3D printed parts of each system showed that the recycled PLA behaves similarly to virgin and wood/PLA filaments.

Bio-Based Materials Riding the Wave of Sustainability: Common Misconceptions, Opportunities, Challenges and the Way Forward

Solid waste disposal, particularly of plastic and rubber, significantly impacts the environment and human health; thus, encouraging consumers to u sustainable alternatives is essential to ensure a resilient future. In recent decades, bio-based material research has primarily focused on bioplastics and, accordingly, current knowledge of alternative sustainable materials (such as biorubber) is fragmented, with consumer misconceptions posing a key challenge. This paper provides a comprehensive overview of the fundamentals of bio-based materials, in addition to common misconceptions about them. The findings of a public survey that aimed to assess consumers’ attitudes towards, as well as their awareness and perceptions of, conventional and sustainable alternative materials, particularly oxo-biodegradable rubbers, are also reported in this paper. Despite their unfamiliarity with the terms ‘bio-based’ and ‘oxo-biodegradable’, most respondents had a positive view of bio-based products and expressed an interest in reducing their use of conventional products in favour of sustainable alternatives. The results also revealed that consumers are willing to spend more on sustainable alternatives because they are aware of the environmental issues associated with solid waste. This study provides new insights into knowledge gaps and challenges that must be addressed to promote the prudent use of sustainable materials in a fast-changing world.