Research Development in Silica Aerogel Incorporated Cementitious Composites—A Review

Cost-Effective Preparation of Hydrophobic and Thermal-Insulating Silica Aerogels

The aim of this study is to reduce the manufacturing cost of a hydrophobic and heat-insulating silica aerogel and promote its industrial application in the field of thermal insulation. Silica aerogels with hydrophobicity and thermal-insulation capabilities were synthesized by using water-glass as the silicon source and supercritical drying. The effectiveness of acid and alkali catalysis is compared in the formation of the sol. The introduction of sodium methyl silicate for the copolymerization enhances the hydrophobicity of the aerogel. The resultant silica aerogel has high hydrophobicity and a mesoporous structure with a pore volume exceeding 4.0 cm3·g-1 and a specific surface area exceeding 950 m2·g-1. The obtained silica aerogel/fiber-glass-mat composite has high thermal insulation, with a thermal conductivity of less than 0.020 W·m-1·K-1. The cost-effective process is promising for applications in the industrial preparation of silica aerogel thermal-insulating material.

Thermomechanical Performance Assessment of Sustainable Buildings’ Insulating Materials under Accelerated Ageing Conditions

The reliable characterization of insulation materials in relevant environmental conditions is crucial, since it strongly influences the performance (e.g., thermal) of building elements. In fact, their properties may vary with the moisture content, temperature, ageing degradation, etc. Therefore, in this work, the thermomechanical behaviour of different materials was compared when subjected to accelerated ageing. Insulation materials that use recycled rubber in their composition were studied, along with others for comparison: heat-pressed rubber, rubber_cork composites, aerogel_rubber composite (developed by the authors), silica aerogel, and extruded polystyrene. The ageing cycles comprised dry-heat, humid-heat, and cold conditions as the stages, during cycles of 3 and 6 weeks. The materials’ properties after ageing were compared with the initial values. Aerogel-based materials showed superinsulation behaviour and good flexibility due to their very high porosity and reinforcement with fibres. Extruded polystyrene also had a low thermal conductivity but exhibited permanent deformation under compression. In general, the ageing conditions led to a very slight increase in the thermal conductivity, which vanished after drying of the samples in an oven, and to a decrease in Young’s moduli.

Impact of Micro Silica Filler Particle Size on Mechanical Properties of Polymeric Based Composite Material

In this study, silica in the form of raw local natural sand was added to high-density-polyethylene (HDPE) in order to develop a composite material in the form of sheets that could have potential applications in thin film industries, such as packaging, or recycling industries, such as in 3D printing. The silica/HDPE composite sheets were developed using a melt extruder followed by using a hot press for compression molding. The impact of two different particle sizes (25 µm and 5 µm) of the silica particles on selected properties such as toughness, elastic modulus, ductility, and composite density were analyzed. A considerable increase in the toughness and elastic modulus was observed from 0 wt% to 20 wt% with a 25 µm filler size. However, a general decreasing trend was observed in the material's toughness and elastic modulus with decreasing particle size. A similar trend was observed for the ductility and the tensile strength of the sheets prepared from both filler particle sizes. In terms of the composite density, as the filler was increased from 20 wt% to 50 wt%, an increase in the composite densities was noticed for both particle sizes. Additionally, the sheets developed with 25 µm particle size had a slightly higher density than the 5 µm particle size, which is expected as the size can account for the higher weight. Results from this work aim to analyze the use of local sand as a filler material that can contribute towards maximizing the potential of such composite materials developed in extrusion industries.