Preparation of a Ceramifiable Phenolic Foam and Its Ceramization Behavior

Effect of Silicone Oil on Properties and Performance of Ceramizable Styrene-Butadiene Rubber-Based Composites

New trends in the circular economy and sustainability are pointing towards the gradual elimination of standard flame retardants such as phosphorus compounds or halogenated compounds. New solutions are therefore being sought in this area and ceramizable composites could be an interesting alternative. Weak rheological properties are one of the main disadvantages of ceramizable composites. This study tested ceramizable composites composed of styrene-butadiene rubber (SBR) as a polymer matrix and mica as a mineral filler and aimed to improve the viscoelastic properties of silicone oil as a plasticizer. To characterize this composite's mechanical properties before and after ceramization, the viscoelastic properties were tested with a dynamic oscillating rheometer and the thermal behavior with a cone calorimeter. This paper also provides results showing differences (via the abovementioned properties) between vulcanization with sulfur and that with peroxide for the ceramizable composites based on SBR. The presented results, showing changes in mechanical properties, dynamic viscosity or flammability, among others, allow a better understanding of elastomeric composites with ceramizable flame-retardant systems. Such composites can find a wide range of applications, from lagging for electrical cables to building elements such as floor coverings and fire barriers.

Thermal Stability, Mechanical Properties and Ceramization Mechanism of Epoxy Resin/Kaolin/Quartz Fiber Ceramifiable Composites

The application of epoxy resins in high temperature and thermal protection fields is limited due to their low decomposition temperature and low carbon residual rate. In this paper, epoxy resin (EP)/quartz fiber (QF) ceramifiable composites were prepared using a prepreg-molding process. The thermal stability, phase change and mechanical properties after high-temperature static ablation and ceramization mechanism of EP/QF ceramifiable composites were investigated. The addition of glass frits and kaolinite ceramic filler dramatically increases the thermal stability of the composites, according to thermogravimetric (TG) studies. The composite has a maximum residual weight of 61.08%. The X-ray diffraction (XRD) results show that the mullite ceramic phase is generated, and a strong quartz diffraction peak appears at 1000 °C. The scanning electron microscope (SEM) and element distribution analyses reveal that the ceramic phase generated inside the material, when the temperature reaches 1000 °C, effectively fills the voids in composites. The composites have a bending strength of 175.37 MPa at room temperature and retain a maximum bending strength of 12.89 MPa after 1000 °C treatment.