Sodium Silicate from Rice Husk Ash and Their Effects as Geopolymer Cement

Influence of Silica Modulus on the Activation of Amorphous Wollastonitic Hydraulic Binders with Different Alumina Content: Study of Hydration Reaction and Paste Performance

This study investigates how different sodium silicate SiO2/Na2O MS ratios (0.75, 0.9, and 1.2) affect the hydration behavior of amorphous wollastonitic hydraulic (AWH) binders containing various amounts of Al2O3 content (4, 7, 10, and 12%wt). The effects of and interaction between the MS ratio of the activator and the Al2O3 content of the sample on the hydration reaction and paste performance were investigated. The reaction was followed by calorimetry, and the pastes' compressive strength performances were tested at different curing times (2, 7, and 28 days). The hydrated pastes were characterized by FTIR, thermogravimetry analysis, and X-ray diffraction. The calorimetric results show that a higher Al2O3 cContent and a higher MS ratio result in a longer induction period. In terms of paste performance, an increase of the Al2O3 coupled with an activation with a 1.2 MS ratio results in a lower compressive strength after 28 days of hydration; the results range from 76 to 52 MPa. A decrease of the MS ratio to 0.9 allowed the obtention of a narrower range of results, from 76 to 69 MPa. Even though a decrease of the MS ratio to 0.75 led to higher hydration kinetics and high compressive strength results at early ages, at 28 days of curing, a decrease in compressive strength was observed. This may be a consequence of the fast kinetic of the mixture, since the rapid growth of hydration products may inhibit the dissolution at later ages and increase the porosity of the paste. Moreover, the high Al intake in the hydration product, facilitated by the high sodium content of the activator, promotes the formation of a higher number of calcium aluminate silicate hydrate structures (C-A-S-H) to the detriment of calcium silicate hydrate structures (C-S-H), decreasing the compressive strength of the samples. The TGA results indicate that the samples hydrated with the MS075 solution resulted in a higher number of hydrated products at early ages, while the samples hydrated with the MS09 and MS1.2 solutions exhibit a steady increase with curing time. Hence, an equilibrium in the hydration kinetic promoted by Si saturation-undersaturation appears to be fundamental in this system, which is influenced by both the MS ratio and the Al(OH)4- content in solution. The results of this study suggest that for this type of binder, optimal performance can be achieved by decreasing the MS ratio to 0.9. This composition allows for a controlled kinetic and overall higher compressive strength results in pastes produced with this AWH precursor.

The Use of Solid Sodium Silicate as Activator for an Amorphous Wollastonitic Hydraulic Binder

To ensure the acceptable mechanical strength of amorphous wollastonitic hydraulic binders (AWHs), activation with a sodium silicate solution is necessary. However, the use of this type of activator increases the final cost and the complexity of the product's overall use. In this work, we focus on enhancing the manufacturing of the alkaline activator by producing three Na2SiO3 powders using cost-effective raw materials. The procedure consisted of heating a mixture of NaOH pebbles with either sand, glass, or diatomite to a temperature of 330 °C for 2 h. After synthesis, the powders were characterized by Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD) techniques. Finally, mortars made with AWHs were activated using the synthesized powders that were added either as a solid or dissolved in an aqueous solution. The compressive strength results in these mortars show that the lab-made activators are competitive with the traditional sodium silicate activators. Furthermore, the synthetized activators can be added in either solid form or pre-dissolved in a solution. This innovative approach represents a more economical, sustainable and easy-to-use approach to enhancing the competitiveness of AWHs.

Experimental Analysis of Moisture-Dependent Thermal Conductivity, and Hygric Properties of Novel Hemp-shive Insulations with Numerical Assessment of Their In-Built Hygrothermal and Energy Performance

The use of lime as a binder in hemp-lime considerably increases the drying time of hemp-lime after casting. Furthermore, lime is a non-renewable mineral resource. As such, this paper explores the effectiveness of using an alternative non-mineral binder instead of lime to formulate a novel hemp-shive insulation. The moisture-dependent thermal conductivity, adsorption isotherm, vapour diffusion resistance factor, and in-built hygrothermal performance of four variants of a novel bio-based insulation were investigated. The hygrothermal performance of the novel hemp-shive insulation was compared with that of a previously developed novel hemp-lime insulation. No significant variation in thermal conductivity of hemp-shive insulations between the equilibrium moisture contents (EMC) at 0% and 50% relative humidity (RH) was observed, but there was a substantial increase in thermal conductivity hemp-shive insulations when the material reached the EMC at 98% RH. The average dry thermal conductivity values of hemp-shive and hemp-lime insulations were also similar. The adsorption isotherms of hemp-shive insulations were determined at 0%, 20%, 50%, 70%, 90%, and 98% relative humidity steps. At 98% RH, the moisture adsorption capacity of hemp-shive insulations was 4-to-5-times higher than that of hemp-lime insulation. Hemp-shive insulations' vapour diffusion resistance factor (µ value) was about double the µ value of hemp-lime insulation. Hemp-shive insulations exhibited 4-to-5-times higher water absorption resistance than that of hemp-lime insulation. Numerically determined porosity values of hemp-shive agree with the values of wood-based insulation materials of similar density. Finally, using all experimentally acquired data as inputs, dynamic whole-building hygrothermal simulations were carried out and the results show that novel hemp-shive insulation materials perform at a similar level to the hemp-lime insulation in terms of heating and cooling energy demand but require 45% less energy for humidification. However, the relative humidity inside the hemp-shive wall remains higher than 70%, which can potentially induce mould growth.

Evaluation of Thermochemical Treatments for Rice Husk Ash Valorisation as a Source of Silica in Preparing Geopolymers

The use of geopolymers has revolutionized research in the field of construction. Although their carbon footprint is often lower than that of traditional mortars with Portland cement, activators such as sodium silicate have a high environmental impact in the manufacturing of materials. Employing alternative alkali sources to produce geopolymers is necessary to obtain materials with a lower carbon footprint. The present research explores the use of rice husk ash (RHA) as an alternative source of silica to produce alkaline activators by four methods: reflux; high pressure and temperature reaction; thermal bath at 65 °C; and shaking at room temperature. To evaluate the efficiency of these methods, two types of experiments were performed: (a) analysing silica dissolved by the filtering/gravimetric method; and (b) manufacturing mortars to compare the effectiveness of the treatment in mechanical strength terms. The percentages of dissolved silica measured by the gravimetric method gave silica dissolution values of 70-80%. The mortars with the best mechanical strength results were the mixtures prepared with the thermal bath treatment at 65 °C. Mortar cured for 1 day (at 65 °C), prepared with this activator, yielded 45 MPa versus the mortar with commercial reagents (40.1 MPa). It was generally concluded that utilising original or milled RHA in preparing activators has minimal influence on either the percentage of dissolved silica or the mechanical strength development of the mortars with this alternative activator.