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Dong S, Wang Y, Liu L, Jia H, Zang Y, Zu L, Lan T, Wang J. Synthesis and Characterization of a Novel DOPO-Based Flame Retardant Intermediate and Its Flame Retardancy as a Polystyrene Intrinsic Flame Retardant. ACS OMEGA 2023; 8:48825-48842. [PMID: 38162735 PMCID: PMC10753556 DOI: 10.1021/acsomega.3c06235] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/22/2023] [Revised: 11/22/2023] [Accepted: 11/24/2023] [Indexed: 01/03/2024]
Abstract
The research on intrinsic flame retardant has become a hot topic in the field of flame retardant. The synthesis of reactive flame-retardant monomer is one of the effective methods to obtain an intrinsic flame retardant. In addition, in view of the small molecular flame retardant easily migrates from the polymer during the use process, which leads to the gradual reduction of the flame retardant effect and even the gradual loss of flame retardant performance, and the advantages of atom transfer radical polymerization (ATRP) technology in polymer structure design and function customization, we first synthesized reactive flame retardant monomer 6-(hydroxymethyl)dibenzo[c,e][1,2]oxaphosphinine 6-oxide (FAA-DOPO), then synthesized polystyrene bromine (PS148-Br) macromolecular initiator by ATRP technology, and finally obtained block copolymer polystyrene-b-poly{6-(hydroxymethyl)dibenzo[c,e][1,2]oxaphosphinine 6-oxide} (PS-b-PFAA-DOPO) by the polymerization of FAA-DOPO initiated by macromolecular initiator PS148-Br by ATRP technology. The chemical structure of FAA-DOPO was characterized by 1D and 2D NMR (1H, 13C, DEPT 135, HSQC, COSY, NOE, and HMBC) spectra, Fourier transform infrared spectroscopy (FTIR), liquid chromatography-tandem mass spectrometry (LC-MS) and X-ray photoelectron spectroscopy (XPS). The chemical structure and molecular weight of PS-b-PFAA-DOPO were characterized by FTIR and gel permeation chromatography (GPC). The thermal and flame-retardant properties of PS-b-PFAA-DOPO were characterized by thermogravimetry analysis (TG), UL-94, limiting oxygen index (LOI), and microscale combustion calorimetry (MCC). It was found that FAA-DOPO could be used as a monomer for polymerization, although FAA-DOPO had a large steric hindrance from the chemical structure of FAA-DOPO, the UL-94 grade of PS-b-PFAA-DOPO reached the V-0 grade, and the LOI increased by 59.12% compared with PS148-Br.
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Affiliation(s)
- Shaobo Dong
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing 163318, People’s
Republic of China
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar 161006, People’s
Republic of China
| | - Yazhen Wang
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing 163318, People’s
Republic of China
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar 161006, People’s
Republic of China
- College
of Chemistry, Chemical Engineering and Resource Utilization, Northeast Forestry University, Harbin 150040, People’s Republic of China
| | - Li Liu
- College
of Chemistry and Chemical Engineering, Qiqihar
University, Qiqihar 161006, People’s
Republic of China
| | - Hongge Jia
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar 161006, People’s
Republic of China
| | - Yu Zang
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar 161006, People’s
Republic of China
| | - Liwu Zu
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar 161006, People’s
Republic of China
| | - Tianyu Lan
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing 163318, People’s
Republic of China
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar 161006, People’s
Republic of China
| | - Jun Wang
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing 163318, People’s
Republic of China
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Dong S, Wang Y, Lan T, Wang J, Zu L, Xiao T, Yang Y, Wang J. Synthesis of High-Molecular-Weight Bifunctional Additives with both Flame Retardant Properties and Antistatic Properties via ATRP. ACS OMEGA 2022; 7:44287-44297. [PMID: 36506206 PMCID: PMC9730767 DOI: 10.1021/acsomega.2c05809] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/07/2022] [Accepted: 11/03/2022] [Indexed: 06/17/2023]
Abstract
Polystyrene (PS) is widely used in our daily life, but it is flammable and produces a large number of toxic gases and high-temperature flue gases in the combustion process, which limit its application. Improving the flame retardancy of PS has become an urgent problem to be solved. In addition, in view of the disadvantage that small-molecule flame retardants can easily migrate from polymers during use, which leads to the gradual reduction of the flame retardant effect or even loss of flame retardant performance, and the outstanding advantages of ATRP technology in polymer structure design and function customization, we used ATRP technology to synthesize the high-molecular-weight bifunctional additive PFAA-DOPO-b-PDEAEMA, which has flame retardant properties and antistatic properties. The chemical structure and molecular weight of PFAA-DOPO-b-PDEAEMA were characterized by FTIR, 1H NMR, GPC, and XPS. When the addition of PFAA-DOPO-b-PDEAEMA was 15 wt %, the limiting oxygen index (LOI) of polystyrene composites was 28.4%, which was 53.51% higher than that of pure polystyrene, the peak of the heat release rate (pHRR) was 37.61% lower than that of pure polystyrene, UL-94 reached V-0 grade, and the flame retardant index (FRI) was 2.98. In addition, when the PFAA-DOPO-b-PDEEMA content is 15 wt %, the surface resistivity and volume resistivity of polystyrene composites are 2 orders of magnitude lower than those of polystyrene. This research work provides a reference for the design of bifunctional and even multifunctional polymers.
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Affiliation(s)
- Shaobo Dong
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing163318, People’s Republic
of China
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar161006, People’s Republic
of China
| | - Yazhen Wang
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing163318, People’s Republic
of China
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar161006, People’s Republic
of China
- College
of Chemistry, Chemical Engineering and Resource Utilization, Northeast Forestry University, Harbin150040, People’s Republic of China
| | - Tianyu Lan
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing163318, People’s Republic
of China
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar161006, People’s Republic
of China
| | - Jianxin Wang
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar161006, People’s Republic
of China
| | - Liwu Zu
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar161006, People’s Republic
of China
| | - Tianyuan Xiao
- College
of Light Industry and Textile, Qiqihar University, Qiqihar161006, People’s Republic of China
| | - Yonghui Yang
- Heilongjiang
Province Key Laboratory of Polymeric Composition Material, College
of Materials Science and Engineering, Qiqihar
University, Qiqihar161006, People’s Republic
of China
| | - Jun Wang
- College
of Chemistry and Chemical Engineering, Northeast
Petroleum University, Daqing163318, People’s Republic
of China
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