Nanocomposite Foams with Balanced Mechanical Properties and Energy Return from EVA and CNT for the Midsole of Sports Footwear Application

A One-Dimensional Dynamic Constitutive Modeling of Ethylene Vinyl Acetate (EVA) Foam

Ethylene vinyl acetate copolymer (EVA) is good for impact protection and energy absorption, and belongs to rate sensitive-dependent materials. This study aimed to investigate the influence of increased strain rate and the presence of entrapped air on the enhancement of foam material strength. The compression deformation behavior of EVA foams containing a microporous structure was extensively investigated over different strain rates of 0.0017/s, 0.033/s, and 0.17/s, where each test was conducted at a constant compression velocity. A one-dimensional dynamic constitutive model was established to describe the large deformation response of EVA to different strain rates. The model included two components, the material action part and the air pressure part. Quasi-static and dynamic compression tests were used to determine the constitutive relations of three parameters, a1, a2, and the leaking rate δ·. The samples with EVA foams at different strain rates were fitted using ORIGIN software, and the constitutive model parameters were obtained. It was found that the ratio of the air leaking rate to the strain rate gradually decreases, causing air within the EVA to be trapped in the cells rather than escaping in a timely manner with increasing strain rates.

Flexible, Thermally Stable, and Ultralightweight Polyimide-CNT Aerogel Composite Films for Energy Storage Applications

Polyimide (PI) aerogels are promising in various fields of application, ranging from thermal insulators to aerospace. However, they are typically in the form of a bulk monolith, which suffers from a lack of conformability and drapability. Moreover, their electrical conductivity is limited, and they mainly display an insulative behavior. These shortcomings can limit the applications of PI aerogels in energy storage systems, which require ultralightweight flexible conductive films, which at the same time offer high thermal stability, ultralow density, and high surface area. To overcome these obstacles, the present study reports the fabrication of PI-carbon nanotube (PI-CNT) aerogel composite films with varying CNT content prepared through a sol-gel preparation method, followed by a supercritical drying procedure. Compared to pristine PI aerogels, which displayed a large shrinkage and density of 18.3% and 0.12 g cm-3, respectively, the incorporation of only 5 wt % CNTs resulted in a significant reduction of both shrinkage and density to only 11.5% and 0.10 g cm-3, respectively. This suggests the importance of CNTs in improving the dimensional stability of aerogels and creating a robust network. Further characterizations showed that incorporation of 5 wt % CNTs also resulted in the highest pore volume (1.25 cm3 g-1), highest surface area (324 m2 g-1), highest real permittivity (80), highest electrical conductivity (3 × 10-1 S m-1), and ultrahigh service temperature (575 °C). It was also shown that the aerogel films can withstand a large degree of bending, can be twisted, and can be fully rolled with no obvious cracks propagated in the structure. The combined outstanding properties of the developed aerogel composite films make them promising potential candidates for supercapacitor electrodes. Therefore, the electrochemical performance of the devices based on aerogel electrodes was further studied. The device demonstrated a high energy density of 2.6 Wh kg-1 at a power density of 303.8 W kg-1. The total capacitance after 5000 cycles was 91.8% of the initial capacitance, which indicated excellent stability and durability of the device. Overall, this work provides a facile yet effective methodology for the development of high-performance aerogel materials for energy storage applications.