Evaluation of Thermally Induced Degradation of Branched Polypropylene by Using Rheology and Different Constitutive Equations

Coupling Effect of LDPE Molecular Chain Structure and Additives on the Rheological Behaviors of Cable Insulating Materials

The rheological behaviors of low-density polyethylene doped with additives (PEDA) determine the dynamic extrusion molding and structure of high-voltage cable insulation. However, the coupling effect of additives and molecular chain structure of LDPE on the rheological behaviors of PEDA is still unclear. Here, for the first time, the rheological behaviors of PEDA under uncross-linked conditions are revealed by experiment and simulation analysis, as well as rheology models. The rheology experiment and molecular simulation results indicate that additives can reduce the shear viscosity of PEDA, but the effect degree of different additives on rheological behaviors is determined by both chemical composition and topological structure. Combined with experiment analysis and the Doi-Edwards model, it demonstrates that the zero-shear viscosity is only determined by LDPE molecular chain structure. Nevertheless, different molecular chain structures of LDPE have different coupling effects with additives on the shear viscosity and non-Newtonian feature. Given this, the rheological behaviors of PEDA are predominant by the molecular chain structure of LDPE and are also affected by additives. This work can provide an important theoretical basis for the optimization and regulation of rheological behaviors of PEDA materials used for high-voltage cable insulation.

Viscoelastic Property of an LDPE Melt in Triangular- and Trapezoidal-Loop Shear Experiment

The time-dependent viscoelastic behaviors of a low-density polyethylene melt (LDPE) in a triangular- and trapezoidal-loop shear experiment reported previously are described here by an integral-type Rivlin–Sawyers (RS) constitutive equation. The linear viscoelasticity of the melt was obtained through a dynamic frequency sweep experiment at a small strain and fitted by a relaxation spectrum. The nonlinear viscoelasticity was characterized by viscosity. All the experimental viscoelastic behaviors of the melt can be divided into two types in terms of the predictions of the RS model: (1) predictable time-dependent viscoelastic behaviors at low shear rates or during short-term shear, and (2) unpredictable shear weakening behavior occurring at the high shear rate of 3–5 s⁻¹ during long-term shear with the characteristic time interval of about 40–100 s. The influence of experimental error caused possibly by inhomogeneous samples on the viscoelasticity of the melt was analyzed, and the large relative error in the experiment is about 10–30%.

Enhanced Foamability with Shrinking Microfibers in Linear Polymer

Strain hardening has important roles in understanding material structures and polymer processing methods, such as foaming, film forming, and fiber extruding. A common method to improve strain hardening behavior is to chemically branch polymer structures, which is costly, thus preventing users from controlling the degree of behavior. A smart microfiber blending technology, however, would allow cost-efficient tuning of the degree of strain hardening. In this study, we investigated the effects of compounding polymers with microfibers for both shear and extensional rheological behaviors and characteristics and thus for the final foam morphologies formed by batch physical foaming with carbon dioxide. Extensional rheometry showed that compounding of in situ shrinking microfibers significantly enhanced strain hardening compared to compounding of nonshrinking microfibers. Shear rheometry with linear viscoelastic data showed a greater increase in both the loss and storage modulus in composites with shrinking microfibers than in those with nonshrinking microfibers at low frequencies. The batch physical foaming results demonstrated a greater increase in the cell population density and expansion ratio with in situ shrinking microfibers than with nonshrinking microfibers. The enhancement due to the shrinkage of compounded microfibers decreasing with temperature implies that the strain hardening can be tailored by changing processing conditions.