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Managing Transport Processes in Thermal Cracking to Produce High-Quality Fuel from Extra-Heavy Waste Crude Oil Using a Semi-Batch Reactor. Processes (Basel) 2022. [DOI: 10.3390/pr10102077] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/17/2023] Open
Abstract
Soil pollution from waste crude oil in emergency pits is a major problem at petroleum industry sites. In this work, extra-heavy waste crude oil was recovered from emergency pits and underwent many pre-purification processes to remove water and impurities. This type of oil was subjected to thermal cracking reactions in a semi-batch reactor constructed from stainless steel, with a volume of 500 mL. The cracking reactions were tested at operating temperatures of 400, 425, and 450 °C, with operating pressures of 1, 3, 5, and 7 bar. The results indicated that during thermal cracking, the reaction mechanism was highly dependent on the heat and mass transfer processes that occurred in the reactor. It was noted that the interaction between the optimal reaction temperature and operating pressure enhanced the product distribution and formation of high-quality liquid fuel with low gaseous and coke formations. The highest API of 30.5 was achieved for the liquid product at an operating temperature of 400 °C and a pressure of 3 bar. Additionally, an evaluation of the thermal cracking mechanism found that the transport processes that occurred in the reactor were the chief factor in providing a high-performance thermal cracking process.
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Thermal Stability Determination of Propylene Glycol Sodium Alginate and Ammonium Sulfate with Calorimetry Technology. Processes (Basel) 2022. [DOI: 10.3390/pr10061177] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/05/2023] Open
Abstract
Propylene Glycol Alginate Sodium Sulfate (PSS) is widely produced and used in medicine as a marine drug for treating hyperlipidemia. During the sulfonation synthesis of PSS, the sulfonation of chlorosulfonic acid is exothermic. At high temperatures, the process can easily produce a large amount of ammonium sulfate. Ammonium sulfate adheres to PSS in crystal and participates in the sulfonation reaction. In this study, the sulfonation process of commercial PSS was reproduced in the laboratory using chlorosulfonic acid and formamide. We used differential scanning calorimetry and thermogravimetric analyzer to examine the thermal stability of PSS, and we used both differential and integral conversional methods to determine the appropriate thermokinetic models for this substance. We also established an autocatalytic model to study the conversion limit time and the maximum rate time of this substance. After calculation, the activation energy of this substance is no more than 60 kJ/mol, and it has other exothermic performances at different heating rates. The results help to optimize the sulfonation process of PSS and analyze the thermal risk of PSS with ammonium sulfate.
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