Regeneration of Sodium Hydroxide from a Biogas Upgrading Unit through the Synthesis of Precipitated Calcium Carbonate: An Experimental Influence Study of Reaction Parameters

FGD-Gypsum Waste to Capture CO2 and to Recycle in Building Materials: Optimal Reaction Yield and Preliminary Mechanical Properties

The use of waste to capture CO2 has been on the rise, to reduce costs and to improve the environmental footprint. Here, a flue gas desulfurization (FGD) gypsum waste is proposed, which allows us to obtain a CaCO3-based solid, which should be recycled. The CO2 capture stage has primarily been carried out via the direct carbonation method or at high temperature. However, a high energy penalty and/or long reaction times make it unattractive from an industrial perspective. To avoid this, herein an indirect method is proposed, based on first capturing the CO2 with NaOH and later using an aqueous carbonation stage. This allows us to capture CO2 at a near-ambient temperature, improving reaction times and avoiding the energy penalty. The parameters studied were Ca2+/CO32- ratio, L/S ratio and temperature. Each of them has been optimized, with 1.25, 100 mL/g and 25 °C being the optimal values, respectively, reaching an efficiency of 72.52%. Furthermore, the utilization of the produced CaCO3 as a building material has been analyzed. The density, superficial hardness and the compressive strength of a material composed of 10 wt% of CaCO3 and 90 wt% of commercial gypsum, with a water/solid ratio of 0.5, is measured. When the waste is added, the density and the mechanical properties decreased, although the compressive strength and superficial hardness are higher than the requirements for gypsum panels. Thus, this work is promising for the carbonation of FGD-gypsum, which involves its chemical transformation into calcium carbonate through reacting it with the CO2 of flue gasses and recycling the generated wastes in construction materials.

A Review on Carbon Dioxide Minimization in Biogas Upgradation Technology by Chemical Absorption Processes

With an ever-increasing population and unpredictable climate changes, meeting energy demands and maintaining a sustainable environment on Earth are two of the greatest challenges of the future. Biogas can be a very significant renewable source of energy that can be used worldwide. However, to make it usable, upgrading the gas by removing the unwanted components is a very crucial step. CO₂ being one of the major unwanted components and also being a major greenhouse gas must be removed efficiently. Different methods such as physical adsorption, cryogenic separation, membrane separation, and chemical absorption have been discussed in detail in this review because of their availability, economic value, and lower environmental footprint. Three chemical absorption methods, including alkanolamines, alkali solvents, and amino acid salt solutions, are discussed. Their primary works with simple chemicals along with the latest works with more complex chemicals and different mechanical processes, such as the DECAB process, are discussed and compared. These discussions provide valuable insights into how different processes vary and how one is more advantageous or disadvantageous than the others. However, the best method is yet to be found with further research. Overall, this review emphasizes the need for biogas upgrading, and it discusses different methods of carbon capture while doing that. Methods discussed here can be a basic foundation for future research in carbon capture and green chemistry. This review will enlighten the readers about scientific and technological challenges regarding carbon dioxide minimization in biogas technology.

A review on steel slag valorisation via mineral carbonation

Alkaline slags, a waste product of steel industry, provide an opportunity for carbon sequestration and creation of value at the same time. This requires an understanding of the mechanisms of leaching and carbonation.

Novel Study for Energy Recovery from the Cooling–Solidification Stage of Synthetic Slag Manufacturing: Estimation of the Potential Energy Recovery

Herein, a novel method for energy recovery from molten synthetic slags is analyzed. In this work, the potential energy that could be recovered from the production of synthetic slag is estimated by means of an integrated experimental–theoretical study. The energy to be recovered comes from the cooling–solidification stage of the synthetic slag manufacturing. Traditionally, the solidification stage has been carried out through quick cooling with water, which does not allow the energy recovery. In this paper, a novel cooling method based on metal spheres is presented, which allows the energy recovery from the molten slags. Two points present novelty in this work: (1) the method for measuring the metal spheres temperature (2) and the estimation of the energy that could be recovered from these systems in slag manufacturing. The results forecasted that the temperature achieved by the metal spheres was in the range of 295–410 °C in the center and 302–482 °C on the surface. Furthermore, we estimated that 325–550 kJ/kg of molten material could be recovered, of which 15% of the energy consumption is in the synthetic slag manufacturing process. Overall, the results obtained confirmed the potential of our proposal for energy recovery from the cooling–solidification stage of synthetic slag manufacturing.

Gas Capture Processes

The increasing trends in gas emissions have had direct adverse impacts on human health and ecological habitats in the world. A variety of technologies have been deployed to mitigate the release of such gases, including CO2, CO, SO2, H2S, NOx and H2. This special issue on gas-capture processes collects 25 review and research papers on the applications of novel techniques, processes, and theories in gas capture and removal.

Understanding the effect of Ca and Mg ions from wastes in the solvent regeneration stage of a biogas upgrading unit

This paper reveals the effect of calcium and magnesium ions in carbonation experiments carried out to regenerate sodium hydroxide from a biogas upgrading unit. This novel study arises as an alternative to standard physical process whose elevated energy consumption imposes economic restrictions. Previous works employed alkaline waste to turn them into value added product. Nevertheless, no attractive economical results were obtained due to the low regeneration efficiencies. Our hypothesis is that both calcium and magnesium waste composition percentages have an impact in the result, hence this work propose an isolated study aiming to determine the of each one in the global performance. To this end, the operational parameters (reaction time, reaction temperature and molar ratio) were tuned as well as physicochemical properties of the final solid samples were analyzed by several techniques. The results indicate that calcium is much more prone than magnesium to reach high efficiencies in aqueous carbonation experiments. Additionally, higher quality products were achieved with calcium. The results of this study suppose an important step for understanding the aqueous carbonation through waste in the path to achieve a more sustainable city and society.

Synergizing carbon capture storage and utilization in a biogas upgrading lab-scale plant based on calcium chloride: Influence of precipitation parameters

Herein a strategy for biogas upgrading in a continuous flow absorption unit using CaCl₂ as capturing agent is reported. This process is presented as an alternative to the standard physical regeneration processes to capture carbon dioxide (CO₂) from biogas effluents with inherent high energy penalties. This work showcases a systematic study of the main parameters (reaction time, reaction temperature, and molar ratio reactant/precipitator) affecting calcium carbonate (CaCO₃) precipitation efficiency in a reaction between sodium carbonate (Na₂CO₃) and CaCl₂. In addition, the purity and main characteristics of the obtained product were carefully analysed via in a combined characterization study using Raman, XRD, and SEM. Our results indicate that acceptable precipitation efficiencies between 62 and 93% can be reached by fine tuning the studied parameters. The characterization techniques evidence pure CaCO₃ in a calcite structure. These results confirmed the technical feasibility of this alternative biogas upgrading process through CaCO₃ production.