Recent advances in computational fluid dynamics (CFD) modelling of photobioreactors: Design and applications

The development of photobioreactor is important for sustainable production of renewable fuels, wastewater treatment and CO₂ fixation. For the design and scale-up of a photobioreactor, CFD can be used as an indispensable tool. The present study reviews the recent status of computational flow modelling of various types of photobioreactors, involving fluid dynamics, light transport, and algal growth kinetics. An integrated modelling approach of hydrodynamics, light intensity, mass transfer, and biokinetics in photobioreactor is discussed further. Also, this reviews intensified system to improve the mixing, and light intensity of photobioreactors. Finally, the prospects and challenges of CFD modelling in photobioreactors are discussed. Multi-scale modelling approach and development of low-cost efficient computational framework are the areas to be considered for modelling of photobioreactor in near future. In addition, it is necessary to use process intensification techniques for photobioreactors for improving their hydrodynamics, mixing and mass transfer performances, and algal growth productivity.

Special Issue on “Energy, Economy and Environment for Industrial Production Processes”

Facing significant natural resource consumption, environmental degradation, and climate warming, governments and international organizations have increased their focus on ecological modernization, green growth, and low carbon development, with various sustainable development strategies [...]

Simulation of a Novel Tubular Microalgae Photobioreactor with Aerated Tangent Inner Tubes: Improvements in Mixing Performance and Flashing-Light Effects

At present, large-scale and high-efficiency microalgal cultivation is the key to realizing the technology for carbon capture and storage (CCS) and bioresource recovery. Meanwhile, tubular photobioreactors (PBRs) have great potential for microalgal cultivation due to their high productivity. To improve the mixing performance and flashing-light effect, a novel tube PBR with the inner tube tangential to the outer tube was developed, whose radial aeration pores are situated along the length of the inner tube. The direction of aeration, aeration rate, light/dark cycle period (L/D), light-time ratio, average turbulent kinetic energy (TKE), and degree of synergy between the velocity and direction of the light field in the PBR were optimized by a computational fluid dynamics (CFD) simulation and field synergy theory. The results show that a downwards aeration direction of 30° and an aeration rate of 0.7 vvm are the most conducive to reducing the dead zone and improving the light/dark cycle frequency. Compared to the concentric double-tube PBR, the light/dark cycle frequency and light time of the tangent double-tube PBR increased by 78.2% and 36.2% to 1.8 Hz and 47.8%, respectively, and the TKE was enhanced by 48.1% from 54 to 80 cm²·s⁻². Meanwhile, field synergy theory can be extended and applied to the design of tubular microalgae PBRs, and the average synergy of the light and velocity gradients across the cross-section increased by 38% to 0.69. The tangential inner tube aeration structure generated symmetrical vertical vortices between the light and dark areas in the PBR, which significantly improved the mixing performance and flashing-light effect. This novel design can provide a more suitable microenvironment for microalgal cultivation and is promising for bioresource recovery applications and improving the yield of microalgae.