Anaerobic Digestate Treatment Selection Model for Biogas Plant Costs and Emissions Reduction

Anaerobic digestate valorization beyond agricultural application: Current status and prospects

The flourishment of anaerobic digestion emphasizes the importance of digestate valorization, which is essential in determining the benefits of the anaerobic digestion process. Recently the perception of digestate gradually shifted from waste to products to realize the concept of circular economy and maximize the benefits of digestate valorization. Land application of digestate should be the simplest way for digestate valorization, while legislation restriction and environmental issues emphasize the necessity of novel valorization methods. This review then outlined the current methods for solid/liquid digestate valorization, nutrient recovery, microalgae cultivation, and integration with biological and thermochemical processes. The novel valorization routes proposed were summarized, with their challenges and prospects being discussed. Integrating anaerobic digestion with thermochemical methods such as hydrothermal carbonization should be a promising strategy due to the potential market value of hydrochar/biochar-derived products.

Tricks and tracks in waste management with a special focus on municipal landfill leachate: Leads and obstacles

Landfilling is the most widely used disposal method for municipal solid waste around the world. The main disadvantage of this strategy is formation of leachate, among other aspects. Landfill leachate contains highly toxic and bio-refractory substances that are detrimental to the environment and human health. Hence, the risk(s) of discharging potentially harmful landfill leachate into the environment need to be assessed and measured in order to make effective choices about landfill leachate management and treatment. In view of this, the present review aims to investigate (a) how landfill leachate is perceived as an emerging concern, and (b) the stakeholders' mid- to long-term policy priorities for implementing technological and integrative solutions to reduce the harmful effects of landfill leachate. Because traditional methods alone have been reported ineffective, and in response to emerging contaminants and stringent regulations, new effective and integrated leachate treatments have been developed. This study gives a forward-thinking of the accomplishments and challenges in landfill leachate treatment during the last decade. It also provides a comprehensive compilation of the formation and characterization of landfill leachate, the geo-environmental challenges that it raises, as well as the resource recovery and industrial linkage associated with it in order to provide an insight into its sustainable management.

Application of mathematical optimization to exploit regional nutrient recycling potential of biogas plant digestate

Nutrients can be circulated back to agriculture from waste streams through anaerobic digestion and digestate processing. Digestate processing, however, is making slow progress as circulated nutrient products have not been cost competitive compared to fossil fertilizers and not designed from the farmer's perspective to truly match with the regional nutrient need. In this study, the aim is to assess apply mathematical optimization to the design of a cost-optimal processing route for a biogas plant's digestate to produce fertilizer products based on specified regional needs. Another aim is to analyze whether such a cost-optimal solution can fully exploit the nutrient recycling potential, that is, the efficiency of such a solution in returning nutrients to agriculture. The results indicate that mathematical optimization allows the design of a cost-optimal digestate production routes based on the region's nutrient need and characteristics. The true cost optimum was found for a design combining three processing technologies and producing four nutrient products, which when mixed, would fulfil farmer's fertilization needs. However, there seems to be a conflict between an optimal economic design and a full exploitation of recycling potential as only 25% of the digestate's phosphorus was utilized within the case region. This is because only 29% of the digestate mass was used and processed as fertilizer, as the concentration of required nutrients was deemed too low for economic use. The proposed mathematical model could be implemented as tool to assist in biogas plant investment decisions.

Sustainable Sewage Sludge Management Technologies Selection Based on Techno-Economic-Environmental Criteria: Case Study of Croatia

The management and disposal of sewage sludge is becoming a growing concern at the global level. In the past, the main goal was to completely eliminate sewage sludge since it was deemed a threat to humans and the environment, but recently different possibilities for energy generation and material recovery are emerging. Existing technologies such as incineration or direct application in agriculture contribute to quantity reduction and nutrient recovery but are unable to fully exploit the potential of sewage sludge within the frameworks of circular economy and bioeconomy. This paper developed a model within the PROMETHEE method, which analyses technologies for the sustainable management of sewage sludge, which could make the most from it. For the empirical part of the study, the Republic of Croatia was used as a country in which sewage sludge is increasing in quantity as a result of recent upgrades and expansions in the wastewater system. Incineration, gasification, anaerobic digestion, and nutrient recovery were analyzed as treatment concepts for the increased amounts of sewage sludge. The model reveals that the best solution is the material recovery of sewage sludge, using the struvite production pathway through analysis of selected criteria.

The Use of Flat Ceramic Membranes for Purification of the Liquid Fraction of the Digestate from Municipal Waste Biogas Plants

Due to the rising water deficit in agriculture, digestate is increasingly being considered not only as an alternative fertiliser but also as a potential source of water. The use of recycled water for crop irrigation requires that it be treated in such a way that contaminants from the fermented biomass are not returned to the environment. Membrane processes can provide promising results in this regard. This study seeks to achieve membrane filtration using flat ceramic membranes for effective digestate liquid fraction treatment from a municipal waste biogas plant. Membranes of 1, 5, 15, and 50 kDa, and 0.14 and 0.45 µm are examined. The results obtained show that the application of a sedimentation process, as a preliminary step in the purification of the digestate, allows for a significant reduction in the content of contaminants in the solution. By analysing the effectiveness of the liquid fraction of the digestate purification in the sedimentation-membrane filtration process using flat ceramic membranes, it can be stated that all the membranes tested can be applied in the digestate purification. With an increase in the cut-off value, a deterioration in the quality of the digestate can be observed. The use of the sedimentation process before the membrane process not only improves the final quality of the digestate but also reduces the intensity of membrane fouling.

From Cardoon Lignocellulosic Biomass to Bio-1,4 Butanediol: An Integrated Biorefinery Model

Biorefineries are novel, productive models that are aimed at producing biobased alternatives to many fossil-based products. Biomass supply and overall energy consumptions are important issues determining the overall biorefinery sustainability. Low-profit lands appear to be a potential option for the sustainable production of raw materials without competition with the food chain. Cardoon particularly matches these characteristics, thanks to the rapid growth and the economy of the cultivation and harvesting steps. An integrated biorefinery processing 60 kton/y cardoon lignocellulosic biomass for the production of 1,4-butanediol (bio-BDO) is presented and discussed in this work. After designing the biorefinery flowsheet, the mass and energy balances were calculated. The results indicated that the energy recovery system has been designed to almost completely cover the entire energy requirement of the BDO production process. Despite the lower supply of electricity, the energy recovery system can cover around 78% of the total electricity demand. Instead, the thermal energy recovery system was able to satisfy the overall demand of the sugar production process entirely, while BDO purification columns require high-pressure steam. The thermal energy recovery system can cover around 83% of the total thermal demand. Finally, a cradle-to-gate simplified environmental assessment was conducted in order to evaluate the environmental impact of the process in terms of carbon footprint. The carbon footprint value calculated for the entire production process of BDO was 2.82 kgCO2eq/kgBDO. The cultivation phase accounted for 1.94 kgCO2eq/kgBDO, the transport had very little impact, only for 0.067 kgCO2eq/kgBDO, while the biorefinery phase contributes for 0.813 kgCO2eq/kgBDO.

The Effects of Hot Water and Ultrasonication Pretreatment of Microalgae (Nannochloropsis oculata) on Biogas Production in Anaerobic Co-Digestion with Cow Manure

Anaerobic co-digestion provides a promising solution for converting inexpensive carbon from wastes to biogenic methane. We used microalgae (Nannochloropsis oculata) with cow manure and sludge to produce a better quantity and quality of biogas. To further improve the gas production, microalgae were pretreated with ultrasonication, hot water, and a combination of both. Interestingly, the results showed that the pretreatment of microalgae decreased biogas production by 5 to 30%. The no-pretreatment runs produced a maximum of 118 L of biogas. The relative content of biogenic methane was higher in the pretreated feedstock (48 to 52%) in comparison with the no-pretreatment runs (44%). The conversion of volatile suspended solids present in the feedstock to total biogenic methane production was highest in hot-water-treated runs. The carbon content in the gas produced by the pretreated microalgae peaked (38%) in the middle of the experiment (i.e., at 45 days), whereas for no-pretreatment runs, the content remained constant from the start to the middle and declined (from 36 to 34%) at the end of the experiment (i.e., at 90 days). We also report the chemical structure of microalgae with and without pretreatments.

Characteristics of Changes in Particle Size and Zeta Potential of the Digestate Fraction from the Municipal Waste Biogas Plant Treated with the Use of Chemical Coagulation/Precipitation Processes

The organic fraction of waste is increasingly used for biogas production. However, the fermentation process used for this purpose also produces waste in the form of digestate in addition to biogas. Its liquid fraction can, among other things, be a source of water, but its recovery requires many advanced technological processes. Among the first in the treatment train is usually coagulation/chemical precipitation. Its application changes properties, including the size and zeta potential (ζ) of the fractions that have to be removed in subsequent processes. Changes in particle size distribution and ζ potential occurring in the liquid fraction of municipal waste biogas plant digestate and solutions after coagulation/chemical precipitation with FeCl₃·6H₂O, PIX 112 and CaO were analyzed. The particle size distribution of the raw digestate was wide (0.4–300 µm; up to 900 µm without ultrasound). The median particle diameter was about 12 µm. The ζ potential ranged from −25 to −35 mV in the pH range 5–12, and the isoelectric point (IEP) was at pH 2. The best treatment results obtained with the use of. 10 g FeCl₃∙6H₂O/dm³ shifted particle size distribution towards finer particles (median diameter: 8 and 6 µm, respectively, before and after ultrasound). The ζ potential decreased by about 5–10 mV in the pH range 2.5–12 without changing IEP. An amount of 20 g/dm³ of FeCl₃∙6H₂O caused the disappearance of the finest and largest fraction. d50 was about 21.5 µm (17.3 µm after ultrasound). An amount of 20 g/dm³ of FeCl₃∙6H₂O generated a positive high electrokinetic potential in the range of pH 1.8–5. The IEP appeared at pH 8, and after reaching about −5 mV it again became positive at pH about 11.

SuperPro Designer®, User-Oriented Software Used for Analyzing the Techno-Economic Feasibility of Electrical Energy Generation from Sugarcane Vinasse in Colombia

SuperPro Designer® is a process simulator software used for analyzing the techno-economic feasibility of large-scale bioprocesses. Its predetermined built-in features allow for easy implementation by non-experts, but a lack of examples limits its appropriation. This study aims to validate the implementation of SuperPro Designer® by non-experts for the techno-economic analysis of anaerobic digestion in Colombia, using vinasse as feedstock. These results demonstrate the financial feasibility of such a process when a processing flow rate of 25 m3/h is ensured. Additionally, this study validates the manageability of the tool for assessing the economic feasibility of a technology, a key practice during technology development regardless of the area of expertise.

Measuring the Implications of Sustainable Manufacturing in the Context of Industry 4.0

Sustainability is increasingly being addressed globally. The manufacturing industry faces various constraints and opportunities related to sustainable development. Currently, there are few methodological frameworks for evaluating sustainable organizational development. Assessing and improving organizational capacity is important for producers and researchers in the field and local, national, and international authorities. This research proposes a hierarchical framework for sustainability assessment of manufacturing industry in Romania. The proposed framework integrates performance elements and measures to improve all the processes and activities from the triple perspective of sustainability. Sustainability assessment captures the entire supply chain of the organization, including stakeholder interests and end-of-life directions for products. To establish the elements to be integrated in the development of the proposed framework, market research (online questionnaire-for the characterization of Industry 4.0) and the Delphi method were used to identify the categories of performance indicators that must be measured to identify organizational capacity for sustainable development. The framework was tested by an automotive manufacturing organization. A number of improvements have been identified that relate to Industry 4.0 facilities and the application of the facilities related to recovering the value of the product at the end of its life cycle. This hierarchical framework can be customized in detail for the specific of each organization and can be adapted in other industries, including banking, retail, and other services. It can be observed that waste management and the interests of the stakeholders are major implications that must be measured and properly motivated.