Modeling of Transport of Loose Products with the Use of the Non-Grid Method of Discrete Elements (DEM)

Research on the New Drive of a Laboratory Screen with Rectilinear Vibrations in Transient States

The paper presents the results of research on the vibrating motion of a laboratory screen with a rectilinear (segmental) trajectory of vibrations during its start-up and braking. The investigations were carried out on a modernized stand equipped with a system of two vibrating motors applied in newer solutions of industrial screens, which are mounted directly on the riddle. The tests were carried out for three different frequencies using three-axis acceleration sensors. The analysed parameter was the increase in the amplitude of vibrations in transient states compared to the amplitude during the stable operation of the device. The maximum multiplication of the vibration amplitude of the classic drive system during start-up was 9.7 (mm/mm) in the vertical direction and 5.7 (mm/mm) for the new system. During braking, the maximum multiplication of the vibration amplitude of the classic drive system was 6.9 (mm/mm) vertically, while for the drive system with vibration motors, it was 11.4 (mm/mm). The absence of flexible couplings in the drive system reduces the damping of vibrations and increases the value of amplitude during the start-up and free braking of the machine. This does not have a major influence on the correct operation of the machine in a steady state. However, the use of the new drive system resulted in a significant reduction in power demand and shortened the start-up time, which has a positive effect on the operating costs of the machine.

Production of Agglomerates, Composite Materials, and Seed Coatings from Tannery Waste as New Methods for Its Management

This paper presents methods for managing waste produced by the leather industry, including tanning shavings derived from chrome tanning technologies and collagen preparations. Shavings were classified according to their shape (in accordance with Zingg's shape classification). The content of individual elements was determined, together with the content of volatile organic compounds. Two new products were developed as part of the completed works: agglomerates (methods of non-pressure granulation) and composite materials were produced on the basis of tanning shavings and mineral fillers. Young's modulus values classify these composite materials in the group of polymers and certain materials from the group of elastomers. A method for seed coating (on the example of legumes and rape) was also developed using a disc granulator, including collagen preparations in one of the layers as a solution for preventing the effects of droughts (biostimulant). The analyses of selected properties of the new products confirm the wide possible application of waste shavings and collagen preparations in a circular economy, especially in the construction, packaging, and agricultural sectors.

Modernization of the Public Transport Bus Fleet in the Context of Low-Carbon Development in Poland

The development of urban transport in recent years has become one of the most important issues related to improving the quality of life in Polish cities. Excessive pollution in the form of greenhouse gases and other harmful substances from buses affects people’s health as does the excessive noise. This article analysed the measures being taken to reduce emissions, and the results showed that it is possible to reduce CO2 emissions by more than 28 thousand megagrams (Mg) per annum. Policymakers in Poland should consider limiting electricity generation through coal combustion and recognize, at least temporarily, CNG/LNG-powered buses as low-carbon rolling stock and co-finance their purchase and the necessary infrastructure.

Change in Mixing Power of a Two-PBT Impeller When Emptying a Tank

The paper presents research on the phenomenon of an increase in mixing power during the emptying of a tank with two 6-PBT45° axial impellers in operation, located on a common shaft, pumping the liquid to the bottom of the mixing tank. A large increase in mixing power took place when the free surface of the liquid was just above the upper edge of one of the impellers (hp/D < 0.1). This increase was even more than 50% compared to the design power for a fully filled mixing vessel. Admittedly, high motor overload, while not very long, may damage it. The study investigated the instantaneous torques acting on the impeller shaft during the emptying of the tank and the velocity distributions in planes r-z. On their basis, the mechanism of the phenomenon observed was determined and correlation relationships were given that permitted the calculation of the numerical values of the power increase factors.

Industrial Verification and Research Development of Lime–Gypsum Fertilizer Granulation Method

This work concerns non-pressure granulation of mineral materials used for the production of agricultural fertilizers for soil deacidification. In order to expand the product range of Nordkalk Poland sp. z o. o. located in Poland, the granulation conditions of the gypsum–lime mix were examined with the use of various granulation methods. The processed mixture was Jurassic lime flour mined in the Sławno mine (Poland) and waste gypsum (sulfogypsum) obtained from the largest coal-fired power plant in the EU, Bełchatów Power Plant (Poland). This paper presents the results of the optimization of the gypsum–lime fertilizer granulation process. The results of the study of granulation of gypsum–lime mixture realized in one-stage technology in a disc granulator were compared with the effects of two-stage agglomeration. During the research, a mixture (in a 1:1 ratio) of waste sulfogypsum and lime flour was used. Such a weight ratio provides maximum use of the sulfogypsum waste while maintaining good mechanical properties of the granulate. The granulated bed was moistened with a lignosulfonate solution. The process was carried out periodically. After the experiment, the grain composition of the granulate obtained was determined and tests were performed to determine the strength of the product. The test results were compared with analogous ones obtained during granulation with the use of molasses (waste from sugar production). The results obtained were verified during a trial carried out on an industrial scale.

A Model of Transport of Particulate Biomass in a Stream of Fluid

The motion of a solid particle introduced into a stream of fluid is a crucial problem in the contexts of pneumatic transport and the purification and separation of non-uniform mixtures. However, the complexity of the underlying equations of motion enforces the creation of semi-empirical models. Therefore, analysis of particle motion in a pneumatic channel was performed. To reduce the number of independent variables, several simplifying assumptions were made in regard to both the particle and the stream. The resulting model provides trajectory equations for a particle introduced into the stream at given values of the initial angle and initial velocity, which are then solved using numerical integration methods. A hodograph function was formulated on the basis of the Runge–Kutta and NDFs methods to test the correctness of the solutions under various initial parameters and to provide a universal method of solving the equations of motion. To verify the model, terminal velocities were measured and particle trajectories recorded using an original experimental stand. The predictions of the model were subsequently compared to these empirical trajectories and were found to fall within the range of uncertainty.