Multi-Objective Optimization of Microstructure of Gravure Cell Based on Response Surface Method

Numerical Simulation of Impinging Jet Drying Multiphase Flow in Gravure Printing Water-Based Ink Based on the Volume of Fluid Method

Gravure printing is widely used in food, pharmaceutical, and other packaging industries. As a green printing material, water-based ink has problems such as non-volatile and poor drying on non-absorbent packaging substrates, which has a great impact on its application. To solve these difficulties, this study adopts the volume of fluid (VOF) method and user-defined function (UDF) to establish a multiphase flow impinging air jets drying model of water-based ink in the gravure printing process, taking a water-based ink droplet as an example. The model was used to simulate the ink drying state in the impinging air jets region and analyze the effects of impinging air jets’ temperature and velocity, as well as ink viscosity and thickness, on the ink drying efficiency. Meanwhile, the heat and mass transfer mechanism between impinging air jets and water-based ink was investigated. The results show that the higher impinging air jet temperature and velocity, the faster the drying rate of the ink; a lower viscosity and thinner thickness of ink can also enhance the drying efficiency of the ink. The multiphase impinging air jets drying model based on the computational fluid dynamics (CFD) method provides a new research idea for the analysis of drying characteristics of water-based ink on non-absorbent substrates, and the research results provide theoretical support to promote its application.

Active steering control based on preview theory for articulated heavy vehicles

This paper investigates the active steering control of the tractor and the trailer for the articulated heavy vehicle (AHV) to improve its high-speed lateral stability and low-speed path following. The four-degree-of-freedom (4-DOF) single track dynamic model of the AHV with a front-wheel steered trailer is established. Considering that the road information at the driver's focus is the most clear and those away from the focus blurred, a new kind controller based on the fractional calculus, i.e., a focus preview controller is designed to provide the steering input for the tractor to make it travel along the desired path. In addition, the active steering controllers based on the linear quadratic regulator (LQR) and single-point preview controller respectively are also proposed for the trailer. However, the latter is designed on the basis of the articulation angle between the tractor and trailer, inspired by the idea of the driver's single-point preview controller. Finally, the single lane change maneuver and 90o turn maneuver are carried out. And the simulation results show that compared with the single-point preview controller, the new kind preview controller for the tractor can have good high speed maneuvering stability and low speed path tracking ability by adjusting the fractional order of the controller. On this basis, three different AHVs with the same tractor are simulated and the simulation results show that the AHV whose trailer adopts the single-point preview controller has better high-speed lateral stability and low-speed path tracking than the AHV whose trailer adopts the LQR controller.

Simulation of Shear-Thickening Liquid Transfer between U-Shaped Cell and Flat Plate

Based on the actual measurement of the shear-thickening properties of water-based inks, in order to improve the ink transfer rate, the PLIC (Piecewise Linear Interface Construction) interface tracking method and the VOF (Volume of Fluid) method are used to simulate the transfer process of the shear-thickening liquid between the U-shaped cell and the upwardly moving plate. The effects of substrate surface wettability, cell contact angle, and cell depth on liquid transfer were studied. The results showed that all can increase the liquid transfer rate, and the change of the cell contact angle also led to the difference in the breaking time of the liquid filament. In addition, the shallow plate effect was discovered in the study of cell depth. The shallow plate effect is a phenomenon by which the amount of liquid transferred and the liquid transfer rate are greatly improved when the depth of the cell decreases to a certain limit value. In addition, for the U-shaped cell, the optimization method combining the shallow printing plate effect and fillet can greatly improve the liquid transfer rate and solve the undesirable problems such as plate blocking. After optimization, a liquid transfer rate of about 85% can be achieved.