Pressure-Driven Membrane Process: A Review of Advanced Technique for Heavy Metals Remediation

Advanced membrane-based high-value metal recovery from wastewater

Considering the circular economy and environmental protection, sustainable recovery of high-value metals from wastewater has become a prominent concern. Unlike conventional methods featuring extensive chemicals or energy consumption, membrane separation technology plays a crucial role in facilitating the sustainable and efficient recovery of valuable metals from wastewater due to its attractive features. In this review, we first briefly summarize the sustainable supply chain and significance of sustainable recovery of aqueous high-value metals. Then, we review the most recent advances and application potential in promising state-of-the-art membrane-based technologies for recovery of high-value metals (silver, gold, rhenium, platinum, ruthenium, palladium, iridium, osmium, and rhodium) from wastewater effluents. In particular, pressure-based membranes, liquid membranes, membrane distillation, forward osmosis, electrodialysis and membrane-based hybrid technologies and their mechanism of high-value metal recovery is thoroughly discussed. Then, engineering application and economic sustainability are also discussed for membrane-based high-value metal recovery. The review finally concludes with a critical and insightful overview of the techno-economic viability and future research direction of membrane technologies for efficient high-value metal recovery from wastewater.

Removal of Heavy Metals from Wastewaters and Other Aqueous Streams by Pressure-Driven Membrane Technologies: An Outlook on Reverse Osmosis, Nanofiltration, Ultrafiltration and Microfiltration Potential from a Bibliometric Analysis

A bibliometric study to analyze the scientific documents released until 2024 in the database Scopus related to the use of pressure-driven membrane technologies (microfiltration, ultrafiltration, nanofiltration and reverse osmosis) for heavy metal removal was conducted. The work aimed to assess the primary quantitative attributes of the research in this field during the specified period. A total of 2205 documents were identified, and the corresponding analysis indicated an exponential growth in the number of publications over time. The contribution of the three most productive countries (China, India and USA) accounts for more than 47.1% of the total number of publications, with Chinese institutions appearing as the most productive ones. Environmental Science was the most frequent knowledge category (51.9% contribution), followed by Chemistry and Chemical Engineering. The relative frequency of the keywords and a complete bibliometric network analysis allowed the conclusion that the low-pressure technologies (microfiltration and ultrafiltration) have been more deeply investigated than the high-pressure technologies (nanofiltration and reverse osmosis). Although porous low-pressure membranes are not adequate for the removal of dissolved heavy metals in ionic forms, the incorporation of embedded adsorbents within the membrane structure and the use of auxiliary chemicals to form metallic complexes or micelles that can be retained by this type of membrane are promising approaches. High-pressure membranes can achieve rejection percentages above 90% (99% in the case of reverse osmosis), but they imply lower permeate productivity and higher costs due to the required pressure gradients.

The Latest Achievements of Liquid Membranes for Rare Earth Elements Recovery from Aqueous Solutions-A Mini Review

The systematic increase in the use of rare earth elements (REEs) in various technologically advanced products around the world (e.g., in electronic devices), the growing amount of waste generated by the use of high-tech materials, and the limited resources of naturally occurring REE ores resulted in an intensive search for effective and environmentally safe methods for recovering these elements. Among these methods, techniques based on the application of various types of liquid membranes (LMs) play an important role, primarily due to their high efficiency, the simplicity of membrane formation and use, the utilization of only small amounts of environmentally hazardous reagents, and the possibility of simultaneous extraction and back-extraction and reusing the membranes after regeneration. However, because both primary and secondary sources (e.g., waste) of REEs are usually complex and contain a wide variety of components, and the selectivity and efficiency of LMs depend on many factors (e.g., the composition and form of the membrane, nature of the recovered ions, composition of the feed and stripping phases, etc.), new membranes are being developed that are "tailored" to the properties of the recovered rare earth elements and to the character of the solution in which they occur. This review describes the latest achievements (since 2019) related to the recovery of a range of REEs with the use of various liquid membranes (supported liquid membranes (SLMs), emulsion liquid membranes (ELMs), and polymer inclusion membranes (PIMs)), with particular emphasis on methods that fall within the trend of eco-friendly solutions.

Modification of Liquid Separation Membranes Using Multidimensional Nanomaterials: Revealing the Roles of Dimension Based on Classical Titanium Dioxide

Membrane technology has become increasingly popular and important for separation processes in industries, as well as for desalination and wastewater treatment. Over the last decade, the merger of nanotechnology and membrane technology in the development of nanocomposite membranes has emerged as a rapidly expanding research area. The key motivation driving the development of nanocomposite membranes is the pursuit of high-performance liquid separation membranes that can address the bottlenecks of conventionally used polymeric membranes. Nanostructured materials in the form of zero to three-dimensions exhibit unique dimension-dependent morphology and topology that have triggered considerable attention in various fields. While the surface hydrophilicity, antibacterial, and photocatalytic properties of TiO2 are particularly attractive for liquid separation membranes, the geometry-dependent properties of the nanocomposite membrane can be further fine-tuned by selecting the nanostructures with the right dimension. This review aims to provide an overview and comments on the state-of-the-art modifications of liquid separation membrane using TiO2 as a classical example of multidimensional nanomaterials. The performances of TiO2-incorporated nanocomposite membranes are discussed with attention placed on the special features rendered by their structures and dimensions. The innovations and breakthroughs made in the synthesis and modifications of structure-controlled TiO2 and its composites have enabled fascinating and advantageous properties for the development of high-performance nanocomposite membranes for liquid separation.

Synthetic bacteria for the detection and bioremediation of heavy metals

Toxic heavy metal accumulation is one of anthropogenic environmental pollutions, which poses risks to human health and ecological systems. Conventional heavy metal remediation approaches rely on expensive chemical and physical processes leading to the formation and release of other toxic waste products. Instead, microbial bioremediation has gained interest as a promising and cost-effective alternative to conventional methods, but the genetic complexity of microorganisms and the lack of appropriate genetic engineering technologies have impeded the development of bioremediating microorganisms. Recently, the emerging synthetic biology opened a new avenue for microbial bioremediation research and development by addressing the challenges and providing novel tools for constructing bacteria with enhanced capabilities: rapid detection and degradation of heavy metals while enhanced tolerance to toxic heavy metals. Moreover, synthetic biology also offers new technologies to meet biosafety regulations since genetically modified microorganisms may disrupt natural ecosystems. In this review, we introduce the use of microorganisms developed based on synthetic biology technologies for the detection and detoxification of heavy metals. Additionally, this review explores the technical strategies developed to overcome the biosafety requirements associated with the use of genetically modified microorganisms.

Advances in the Removal of Cr(III) from Spent Industrial Effluents-A Review

The review presents advances in the removal of Cr(III) from the industrial effluents published in the last ten years. Although Cr(III) has low solubility and is less dangerous for the aquatic environment than Cr(VI), it cannot be released into the aquatic environment without limitations and its content in water should be restricted. The development of efficient techniques for the removal of Cr(III) is also a response to the problem of chromium wastewater containing Cr(VI) ions. Very often the first step in dealing with such wastewater is the reduction in chromium content. In some cases, removal of Cr(III) from wastewaters is an important step for pretreatment of solutions to prepare them for subsequent recovery of other metals. In the review, hydrometallurgical operations for Cr(III) removal are presented, including examples of Cr(III) recovery from real industrial effluents with precipitation, adsorption, ion exchange, extraction, membrane techniques, microbial-enhanced techniques, electrochemical methods. The advantages and disadvantages of the operations mentioned are also presented. Finally, perspectives for the future in line with circular economy and low-environmental impact are briefly discussed.

Forward Osmosis Technology and Its Application on Microbial Fuel Cells: A Review

As a new membrane technology, forward osmosis (FO) has aroused more and more interest in the field of wastewater treatment and recovery in recent years. Due to the driving force of osmotic pressure rather than hydraulic pressure, FO is considered as a low pollution process, thus saving costs and energy. In addition, due to the high rejection rate of FO membrane to various pollutants, it can obtain higher quality pure water. Recovering valuable resources from wastewater will transform wastewater management from a treatment focused to sustainability focused strategy, creating the need for new technology development. An innovative treatment concept which is based on cooperation between bioelectrochemical systems and forward osmosis has been introduced and studied in the past few years. Bioelectrochemical systems can provide draw solute, perform pre-treatment, or reduce reverse salt flux to help with FO operation; while FO can achieve water recovery, enhance current generation, and supply energy sources for the operation of bioelectrochemical systems. This paper reviews the past research, describes the principle, development history, as well as quantitative analysis, and discusses the prospects of OsMFC technology, focusing on the recovery of resources from wastewater, especially the research progress and existing problems of forward osmosis technology and microbial fuel cell coupling technology. Moreover, the future development trends of this technology were prospected, so as to promote the application of forward osmosis technology in sewage treatment and resource synchronous recovery.

Analytical Review on Membrane Water Filter using Different Materials to Prevent Microbial Activities

Drinking water quality monitoring technologies have made significant progress in monitoring water resources and water treatment plants. This paper discusses the adverse effect of microbial contamination and also gives a brief description of the important parameters for drinking water and the technologies currently available used in this field. This paper is focused on studying the requirement for the development of low-cost filter materials that can be suitable as well as economical to be produced on a large-scale for real applications. There are several parameters such as porosity, contact angle, water flux, thickness, microbial activity needed to be focused on in the future to study the transformation of the hydrophilic property on the surface of the water.

Studying Different Operating Conditions on Reverse Osmosis Performance in the Treatment of Wastewater Containing Nickel (II) Ions

The reverse osmosis performance in removing nickel ions from artificial wastewater was experimentally and mathematically assessed. The impact of temperature, pressure, feed concentration, and feed flow rate on the permeate flux and Ni (II) rejection % were studied. Experiments were conducted using a SEPA CF042 Membrane Test Skid-TFC BW30XFR with applied pressures of 10, 20, 30, and 40 bar and feed concentrations of 25, 50, 100, and 150 ppm with varying operating temperatures of 25, 35, and 45 °C, while the feed flow rate was changed between 2, 3.2, and 4.4 L/min. The permeate flux and the Ni (II) removal % were directly proportional to the feed temperature and operating pressure, but inversely proportional to the feed concentration, where the permeate flux increased by 49% when the temperature was raised from 25 to 45 °C, while the Ni (II) removal % slightly increased by 4%. In addition, the permeate flux increased by 188% and the Ni (II) removal % increased to 95.19% when the pressure was raised from 10 to 40 bar. The feed flow rate, on the other hand, had a negligible influence on the permeate flux and Ni (II) removal %. The temperature correction factor (TCF) was determined to be directly proportional to the feed temperature, but inversely proportional to the operating pressure; nevertheless, the TCF was unaffected either by the feed flow rate or the feed concentration. Based on the experimental data, mathematical models were generated for both the permeate flux and nickel removal %. The results showed that both models matched the experimental data well.

The Use of Polymer Inclusion Membranes for the Removal of Metal Ions from Aqueous Solutions-The Latest Achievements and Potential Industrial Applications: A Review

The growing demand for environmentally friendly and economical methods of removing toxic metal ions from polluted waters and for the recovery of valuable noble metal ions from various types of waste, which are often treated as their secondary source, has resulted in increased interest in techniques based on the utilization of polymer inclusion membranes (PIMs). PIMs are characterized by many advantages (e.g., the possibility of simultaneous extraction and back extraction, excellent stability and high reusability), and can be adapted to the properties of the removed target analyte by appropriate selection of carriers, polymers and plasticizers used for their formulation. However, the selectivity and efficiency of the membrane process depends on many factors (e.g., membrane composition, nature of removed metal ions, composition of aqueous feed solution, etc.), and new membranes are systematically designed to improve these parameters. Numerous studies aimed at improving PIM technology may contribute to the wider use of these methods in the future on an industrial scale, e.g., in wastewater treatment. This review describes the latest achievements related to the removal of various metal ions by PIMs over the past 3 years, with particular emphasis on solutions with potential industrial application.

Strategies to improve membrane performance in wastewater treatment

Membrane technology has rapidly gained popularity in wastewater treatment due to its cost-effectiveness, environmentally friendly tools, and elevated productivity. Although membrane performance in wastewater treatment has been reviewed in several past studies, the key techniques for improving membrane performance, as well as their challenges, and solutions associated with the membrane process, were not sufficiently highlighted in those studies. Also, very few studies have addressed hybrid techniques to improve membrane performance. The present review aims to fill those gaps and achieve public health benefits through safe water processing. Despite its higher cost, membrane performance can result in a 36% reduction in flux degradation. The issue with fouling has been identified as one of the key challenges of membrane technology. Chemical cleaning is quite effective in removing accumulated foulant. Fouling mitigation techniques have also been shown to have a positive effect on membrane photobioreactors that handle wastewater effluent, resulting in a 50% and 60% reduction in fouling rates for backwash and nitrogen bubble scouring techniques. Membrane hybrid approaches such as hybrid forward-reverse osmosis show promise in removing high concentrations of phosphorus, ammonium, and salt from wastewater. The incorporation of the forward osmosis process can reject 99% of phosphorus and 97% of ammonium, and the reverse osmosis approach can achieve a 99% salt rejection rate. The control strategies for membrane fouling have not been successfully optimized yet and more research is needed to achieve a realistic, long-term direct membrane filtering operation.

Enhanced removal performance of zero-valent iron towards heavy metal ions by assembling Fe-tannin coating

Heavy metals (HMs) pose serious threats to both human and environmental health and therefore, effective and low-cost techniques to remove HMs are urgently required. Here we report a facile Fe-tannin coating method for zero-valent iron (ZVI) including nanoparticles (nZVI) and foam (Fe_foam), and demonstrate that the generated Fe-tannin coating would remove the inherent passive iron oxide shell of ZVI and provide channels for the galvanic replacement reaction between ZVI and HM ions. Electrochemical characterizations demonstrate that the Fe core of the modified ZVI materials could be easily oxidized and transfer electrons to HM ions owing to the facile mass transport and charge transfer. In 40 min, nZVI@Fe-TA exhibits excellent performances for Cd(II), Ni(II), Pb(II), Hg(II), Cu(II) and Cr(VI) removal, with the apparent removal rate constants of 0.083, 0.085, 0.083, 0.073, 0.092 and 0.078 min^-1, respectively. It is found that the surface area normalized rate constants of nZVI@Fe-TA are 4-7 times higher than that of nZVI@Fe₂O₃ counterpart, suggesting that the improved HM removal reactivity of nZVI@Fe-TA is derived from the surface modification. Moreover, nZVI@Fe-TA has advantages in resisting interference and in the simultaneous removal of different HM ions. Under a 30 min hydraulic retention time, Fe_foam@Fe-TA could remove 98% HMs in the successive process. For real electroplating wastewater, Fe_foam@Fe-TA exhibits excellent performance for Cr(VI) and Ni(II) removal, producing effluent of stable quality that meets local emission regulation. This study provides a facile strategy to remove the inherent passive iron oxide shell and enhance the HM removal reactivity for ZVI materials.

Sustainable adsorbents for the removal of pharmaceuticals from wastewater: A review

Over the previous three decades, the worldwide use of pharmaceuticals has surged by more than 2.5 times. Although being considered essential to save many lives, pharmaceuticals have also emerged as a large source of complex environmental contaminants in recent decades. Consequently, the pharmaceuticals and their breakdown products are ending up into the water bodies thus progressively contaminating them and the surrounding environments. Based on recent studies concentrations in water sources are typically >0.1 μg/l and the concentration in treated water is typically >0.05 μg/l. These pharma drugs are removed from aquatic systems by processes such as oxidation, Ultraviolet degradation, reverse osmosis and nano-filtration. However, hazardous sludge creation, incomplete removal, expensive capital and operating costs, and the need for professional operating and maintenance personnel have all limited the economic sustainability of these systems. As a result, the presence of pharmaceuticals in water necessitates even more advanced technologies of purification to harvest clean water, yet present approaches are constrained by their high costs, low reusability, and disposal issues. Here, we review sustainable adsorbents for the removal of pharmaceuticals from wastewater. In this comprehensive review, an evaluation of water contamination caused by pharmaceutical compounds is discussed. An overview of current research on the employment of sustainable adsorbents for the removal of the major pharmaceuticals prevalent in water sources. Numerous aspects of high adsorption efficiencies of these pharmaceutical compounds with such sustainable adsorbents were observed; however, other factors, such as adsorbent regeneration and cost evaluation, must be taken into account in order to assess the true applicability of adsorbents.

Protein nanofibrils as versatile and sustainable adsorbents for an effective removal of heavy metals from wastewater: A review

Water is a valuable natural resource, which plays a crucial role in ecological survival as well as economic progress. However, the water quality has deteriorated in recent years as a result of urbanization, industrialization and human activities due to the uncontrolled release of industrial wastes, which can be extremely carcinogenic and non-degradable, in air, water and soil bodies. Such wastes showed the presence of organic and inorganic pollutants in high dosages. Heavy metals are the most obstinate contaminants, and they can be harmful because of having a variety of detrimental consequences to the ecosystem. The existing water treatment methods in many situations may not be sustainable or effective because of their high energy requirements and ecological impacts. In this review, state-of-the-art water treatment methods for the elimination of heavy metals with the help of protein nanofibrils are covered featuring a discussion on the strategies and possibilities of developing protein nanofibrils for the active elimination of heavy metals using kitchen waste as well as residues from the cattle, agriculture, and dairy industries. Further, the emphasis has been given to their environmental sustainability and economical aspects are also discussed.

A Novel Combined Treatment Process of Hybrid Biosorbent–Nanofiltration for Effective Pb(II) Removal from Wastewater

The untreated effluents discharged by different industries, such as metallurgy, fertilizers, pesticide, leather, mining, electroplating, surface finishing, aerospace, and electroplating, have increased the risk of the contamination of bodies of water by heavy metals. Herein, hybrid biosorbent–nanofiltration processes for Pb(II) removal from wastewater was studied. The hybrid biosorbent was prepared from date seed waste and Ganoderma lucidum. Hybrid biosorbent characterization was performed by SEM and FTIR. SEM micrographs showed that the HB surface is irregular. For the adsorption studies, various sorption parameters were optimized. The maximum biosorption capacity of immobilized heat-inactivated hybrid biosorbent was 365.9 mg/g, with the Langmuir isotherm model to present the best fit. Desorption experiments were conducted for regenerating immobilized heat-inactivated hybrid biosorbent for three consecutive cycles using different desorption agents, with acetic acid to be the optimum. Going a step further, nanofiltration was also applied as a post-treatment process to elevate the remediation effectiveness for wastewater of high Pb(II) initial concentrations. The reasonably low cost and high removal of Pb(II) make hybrid biosorbent–nanofiltration processes a prosperous and potentially attractive hybrid approach against heavy-metal-polluted wastewater.