Self-Sensing of Position-Related Loads in Continuous Carbon Fibers-Embedded 3D-Printed Polymer Structures Using Electrical Resistance Measurement

A Review on the Usage of Continuous Carbon Fibers for Piezoresistive Self Strain Sensing Fiber Reinforced Plastics

This literature review examines the application of carbon fibers and their reinforced plastics for Self-Strain-Sensing structures and gives an up-to-date overview of the existing research. First, relevant basic experimental approaches that can be found in the literature are presented and discussed. Next, we propose to cluster the available articles into 5 categories based on specimen size and ranging from experiments on bare carbon fiber via impregnated fiber rovings to carbon fiber laminates. Each category is analyzed individually and the potential differences between them are discussed based on experimental evidence found in the past. The overview shows, that the choice of carbon fiber and the specific experimental setup both significantly influence the piezoresistive properties measured in Self-Strain-Sensing carbon fiber reinforced plastics. Conclusively, based on the conclusions drawn from the literature review, we propose a small number of measurements that have proven to be important for the analysis of Self-Strain-Sensing carbon fiber structures.

Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring

3D printed neat thermoplastic polymers (TPs) and continuous fiber-reinforced thermoplastic composites (CFRTPCs) by fused filament fabrication (FFF) are becoming attractive materials for numerous applications. However, the structure of these materials exhibits interfaces at different scales, engendering non-optimal mechanical properties. The first part of the review presents a description of these interfaces and highlights the different strategies to improve interfacial bonding. The actual knowledge on the structural aspects of the thermoplastic matrix is also summarized in this contribution with a focus on crystallization and orientation. The research to be tackled to further improve the structural properties of the 3D printed materials is identified. The second part of the review provides an overview of structural health monitoring technologies relying on the use of fiber Bragg grating sensors, strain gauge sensors and self-sensing. After a brief discussion on these three technologies, the needed research to further stimulate the development of FFF is identified. Finally, in the third part of this contribution the technology landscape of FFF processes for CFRTPCs is provided, including the future trends.

Electromechanical Assessment and Induced Temperature Measurement of Carbon Fiber Tows under Tensile Condition

The paper presents an investigation and analysis of the electromechanical and thermal characteristics of the carbon fiber alone as single tow and embedded in host materials such as polymer e.g., acrylonitrile butadiene styrene (ABS) using 3D printing. While carbon fibers can partially reinforce the structure, they can act as sensors to monitor the structural health of the host material. The piezo-resistive behavior was examined without any pretreatment of the carbon fiber under tensile test in both cases. Special focus on the filaments clamping types and their effects was observed. An auxetic behavior was exhibited; otherwise, the free part shows elastic and yielding ranges with break point at high resistance. An induced temperature of the carbon fiber was measured during the tensile test to show low variation. The carbon fiber can provide strength contribution to the host material depending on the percentage of filling the material in 3D printing. The relative variation of the electrical resistance increases by 400% while embedded in the host material, but decreases as the tows filament density increases from 1 to 12 K.

Mechanical, Electrical, and Piezoresistive Sensing Characteristics of Epoxy-Based Composites Incorporating Hybridized Networks of Carbon Nanotubes, Graphene, Carbon Nanofibers, or Graphite Nanoplatelets

The present study compared the mechanical, electrical, morphological, and piezoresistive characteristics of epoxy-based sensing nanocomposites fabricated with inclusions of hybridized networks of four different carbon nanomaterials (CNMs), such as carbon nanotube (CNT), graphene, carbon nanofiber (CNF), and graphite nanoplatelet (GNP). Enhancements in elastic modulus and electrical conductivity were achieved by CNT-graphene composites and CNT-CNF composites, and these were explained by the morphological observations carried out in the present study and experimental studies found in the literature. The greatest gauge factor was accomplished by the CNT-GNP composite, followed by the CNT-CNF composite among composites where the CNM networks were sufficiently formed with a content ratio of 3%. The two types of the composites outperformed the composites incorporating solely CNT in terms of gauge factor, and this superiority was explained with the excluded volume theory.

Advances of Area-Wise Distributed Monitoring Using Long Gauge Sensing Techniques

This paper provides an overview of the area-wise distributed monitoring based on long gauge sensing to meet the requirements in the field of structural health monitoring (SHM), the methodology is reviewed and its application is discussed in this paper. First, a long gauge sensing technique developed for SHM, which utilizes carbon fiber and optical fiber sensors with important technical improvements is introduced and described. Second, area-wise distributed monitoring is discussed in order to demonstrate the high-performance of this approach in structural monitoring using a network of long gauge sensors. Third, theories of processing area-wise distributed monitoring data for comprehensive structural identification have been developed, which perform a rich recognition of local and global structural parameters including structural deflections, dynamic characteristics, damages, and loads. This area-wise distributed monitoring concept and the aforementioned long gauge sensing technique are finally embedded into an SHM system to offer a viable monitoring solution for groups and networks of infrastructural systems. Some successful applications are cited to confirm the effectiveness of the SHM system.

Development of Self-Sensing Textile Strengthening System Based on High-Strength Carbon Fiber

The monitoring of structures is one of the most difficult challenges of engineering in the 21st century. As a result of changes in conditions of use, as well as design errors, many building structures require strengthening. This article presents research on the development of an externally strengthening carbon-fiber textile with a self-sensing option, which is an idea is based on the pattern of resistive strain gauges, where thread is presented in the form of zig-zagging parallel lines. The first laboratory tests showed the system's high efficiency in the measurement of strains, but also revealed its sensitivity to environmental conditions. This article also presents studies on the influence of temperature and humidity on the measurement, and to separate the two effects, resistance changes were tested on unloaded concrete and wooden samples. The models were then placed in a climatic chamber, and the daily cycle of temperature and humidity changes was simulated. The research results confirmed preliminary observations of resistivity growths along with temperature. This effect is more visible on concrete samples, presumably due to its greater amount of natural humidity. The strain measurement with carbon fibers is very sensitive to temperature changes, and applications of this method in practice require compensation.