Tackling Faults in the Industry 4.0 Era-A Survey of Machine-Learning Solutions and Key Aspects

Novel Framework for Quality Control in Vibration Monitoring of CNC Machining

Vibrations are a common issue in the machining and metal-cutting sector, in which the spindle vibration is primarily responsible for the poor surface quality of workpieces. The consequences range from the need to manually finish the metal surfaces, resulting in time-consuming and costly operations, to high scrap rates, with the corresponding waste of time and resources. The main problem of conventional solutions is that they address the suppression of machine vibrations separately from the quality control process. In this novel proposed framework, we combine advanced vibration-monitoring methods with the AI-driven prediction of the quality indicators to address this problem, increasing the quality, productivity, and efficiency of the process. The evaluation shows that the number of rejected parts, time devoted to reworking and manual finishing, and costs are reduced considerably. The framework adopts a generalized methodology to tackle the condition monitoring and quality control processes. This allows for a broader adaptation of the solutions in different CNC machines with unique setups and configurations, a challenge that other data-driven approaches in the literature have found difficult to overcome.

Enhanced Intrusion Detection with Data Stream Classification and Concept Drift Guided by the Incremental Learning Genetic Programming Combiner

Concept drift (CD) in data streaming scenarios such as networking intrusion detection systems (IDS) refers to the change in the statistical distribution of the data over time. There are five principal variants related to CD: incremental, gradual, recurrent, sudden, and blip. Genetic programming combiner (GPC) classification is an effective core candidate for data stream classification for IDS. However, its basic structure relies on the usage of traditional static machine learning models that receive onetime training, limiting its ability to handle CD. To address this issue, we propose an extended variant of the GPC using three main components. First, we replace existing classifiers with alternatives: online sequential extreme learning machine (OSELM), feature adaptive OSELM (FA-OSELM), and knowledge preservation OSELM (KP-OSELM). Second, we add two new components to the GPC, specifically, a data balancing and a classifier update. Third, the coordination between the sub-models produces three novel variants of the GPC: GPC-KOS for KA-OSELM; GPC-FOS for FA-OSELM; and GPC-OS for OSELM. This article presents the first data stream-based classification framework that provides novel strategies for handling CD variants. The experimental results demonstrate that both GPC-KOS and GPC-FOS outperform the traditional GPC and other state-of-the-art methods, and the transfer learning and memory features contribute to the effective handling of most types of CD. Moreover, the application of our incremental variants on real-world datasets (KDD Cup '99, CICIDS-2017, CSE-CIC-IDS-2018, and ISCX '12) demonstrate improved performance (GPC-FOS in connection with CSE-CIC-IDS-2018 and CICIDS-2017; GPC-KOS in connection with ISCX2012 and KDD Cup '99), with maximum accuracy rates of 100% and 98% by GPC-KOS and GPC-FOS, respectively. Additionally, our GPC variants do not show superior performance in handling blip drift.

A comprehensive and systematic literature review on the big data management techniques in the internet of things

The Internet of Things (IoT) is a communication paradigm and a collection of heterogeneous interconnected devices. It produces large-scale distributed, and diverse data called big data. Big Data Management (BDM) in IoT is used for knowledge discovery and intelligent decision-making and is one of the most significant research challenges today. There are several mechanisms and technologies for BDM in IoT. This paper aims to study the important mechanisms in this area systematically. This paper studies articles published between 2016 and August 2022. Initially, 751 articles were identified, but a paper selection process reduced the number of articles to 110 significant studies. Four categories to study BDM mechanisms in IoT include BDM processes, BDM architectures/frameworks, quality attributes, and big data analytics types. Also, this paper represents a detailed comparison of the mechanisms in each category. Finally, the development challenges and open issues of BDM in IoT are discussed. As a result, predictive analysis and classification methods are used in many articles. On the other hand, some quality attributes such as confidentiality, accessibility, and sustainability are less considered. Also, none of the articles use key-value databases for data storage. This study can help researchers develop more effective BDM in IoT methods in a complex environment.

The Need for Cybersecurity in Industrial Revolution and Smart Cities

Cities have grown in development and sophistication throughout human history. Smart cities are the current incarnation of this process, with increased complexity and social importance. This complexity has come to involve significant digital components and has thus come to raise the associated cybersecurity concerns. Major security relevant events can cascade into the connected systems making up a smart city, causing significant disruption of function and economic damage. The present paper aims to survey the landscape of scientific publication related to cybersecurity-related issues in relation to smart cities. Relevant papers were selected based on the number of citations and the quality of the publishing journal as a proxy indicator for scientific relevance. Cybersecurity will be shown to be reflected in the selected literature as an extremely relevant concern in the operation of smart cities. Generally, cybersecurity is implemented in actual cities through the concerted application of both mature existing technologies and emerging new approaches.

End-to-end deep learning framework for printed circuit board manufacturing defect classification

We report a complete deep-learning framework using a single-step object detection model in order to quickly and accurately detect and classify the types of manufacturing defects present on Printed Circuit Board (PCBs). We describe the complete model architecture and compare with the current state-of-the-art using the same PCB defect dataset. These benchmark methods include the Faster Region Based Convolutional Neural Network (FRCNN) with ResNet50, RetinaNet, and You-Only-Look-Once (YOLO) for defect detection and identification. Results show that our method achieves a 98.1% mean average precision(mAP[IoU = 0.5]) on the test samples using low-resolution images. This is 3.2% better than the state-of-the-art using low-resolution images (YOLO V5m) and 1.4% better than the state-of-the-art using high-resolution images (FRCNN-ResNet FPN). While achieving better accuracies, our model also requires roughly 3× fewer model parameters (7.02M) compared with the state-of-the-art FRCNN-ResNet FPN (23.59M) and YOLO V5m (20.08M). In most cases, the major bottleneck of the PCB manufacturing chain is quality control, reliability testing and manual rework of defective PCBs. Based on the initial results, we firmly believe that implementing this model on a PCB manufacturing line could significantly increase the production yield and throughput, while dramatically reducing manufacturing costs.

Applied Machine Learning for IIoT and Smart Production-Methods to Improve Production Quality, Safety and Sustainability

Industrial IoT (IIoT) has revolutionized production by making data available to stakeholders at many levels much faster, with much greater granularity than ever before. When it comes to smart production, the aim of analyzing the collected data is usually to achieve greater efficiency in general, which includes increasing production but decreasing waste and using less energy. Furthermore, the boost in communication provided by IIoT requires special attention to increased levels of safety and security. The growth in machine learning (ML) capabilities in the last few years has affected smart production in many ways. The current paper provides an overview of applying various machine learning techniques for IIoT, smart production, and maintenance, especially in terms of safety, security, asset localization, quality assurance and sustainability aspects. The approach of the paper is to provide a comprehensive overview on the ML methods from an application point of view, hence each domain-namely security and safety, asset localization, quality control, maintenance-has a dedicated chapter, with a concluding table on the typical ML techniques and the related references. The paper summarizes lessons learned, and identifies research gaps and directions for future work.

A Reference Architecture for Cloud-Edge Meta-Operating Systems Enabling Cross-Domain, Data-Intensive, ML-Assisted Applications: Architectural Overview and Key Concepts

Future data-intensive intelligent applications are required to traverse across the cloud-to-edge-to-IoT continuum, where cloud and edge resources elegantly coordinate, alongside sensor networks and data. However, current technical solutions can only partially handle the data outburst associated with the IoT proliferation experienced in recent years, mainly due to their hierarchical architectures. In this context, this paper presents a reference architecture of a meta-operating system (RAMOS), targeted to enable a dynamic, distributed and trusted continuum which will be capable of facilitating the next-generation smart applications at the edge. RAMOS is domain-agnostic, capable of supporting heterogeneous devices in various network environments. Furthermore, the proposed architecture possesses the ability to place the data at the origin in a secure and trusted manner. Based on a layered structure, the building blocks of RAMOS are thoroughly described, and the interconnection and coordination between them is fully presented. Furthermore, illustration of how the proposed reference architecture and its characteristics could fit in potential key industrial and societal applications, which in the future will require more power at the edge, is provided in five practical scenarios, focusing on the distributed intelligence and privacy preservation principles promoted by RAMOS, as well as the concept of environmental footprint minimization. Finally, the business potential of an open edge ecosystem and the societal impacts of climate net neutrality are also illustrated.

Future of industry 5.0 in society: human-centric solutions, challenges and prospective research areas

Industry 4.0 has been provided for the last 10 years to benefit the industry and the shortcomings; finally, the time for industry 5.0 has arrived. Smart factories are increasing the business productivity; therefore, industry 4.0 has limitations. In this paper, there is a discussion of the industry 5.0 opportunities as well as limitations and the future research prospects. Industry 5.0 is changing paradigm and brings the resolution since it will decrease emphasis on the technology and assume that the potential for progress is based on collaboration among the humans and machines. The industrial revolution is improving customer satisfaction by utilizing personalized products. In modern business with the paid technological developments, industry 5.0 is required for gaining competitive advantages as well as economic growth for the factory. The paper is aimed to analyze the potential applications of industry 5.0. At first, there is a discussion of the definitions of industry 5.0 and advanced technologies required in this industry revolution. There is also discussion of the applications enabled in industry 5.0 like healthcare, supply chain, production in manufacturing, cloud manufacturing, etc. The technologies discussed in this paper are big data analytics, Internet of Things, collaborative robots, Blockchain, digital twins and future 6G systems. The study also included difficulties and issues examined in this paper head to comprehend the issues caused by organizations among the robots and people in the assembly line.

Key Challenges and Emerging Technologies in Industrial IoT Architectures: A Review

The Industrial Internet of Things (IIoT) is bringing evolution with remote monitoring, intelligent analytics, and control of industrial processes. However, as the industrial world is currently in its initial stage of adopting full-stack development solutions with IIoT, there is a need to address the arising challenges. In this regard, researchers have proposed IIoT architectures based on different architectural layers and emerging technologies for the end-to-end integration of IIoT systems. In this paper, we review and compare three widely accepted IIoT reference architectures and present a state-of-the-art review of conceptual and experimental IIoT architectures from the literature. We identified scalability, interoperability, security, privacy, reliability, and low latency as the main IIoT architectural requirements and detailed how the current architectures address these challenges by using emerging technologies such as edge/fog computing, blockchain, SDN, 5G, Machine Learning, and Wireless Sensor Networks (WSN). Finally, we discuss the relation between the current challenges and emergent technologies and present some opportunities and directions for future research work.

Deep Unsupervised Domain Adaptation with Time Series Sensor Data: A Survey

Sensors are devices that output signals for sensing physical phenomena and are widely used in all aspects of our social production activities. The continuous recording of physical parameters allows effective analysis of the operational status of the monitored system and prediction of unknown risks. Thanks to the development of deep learning, the ability to analyze temporal signals collected by sensors has been greatly improved. However, models trained in the source domain do not perform well in the target domain due to the presence of domain gaps. In recent years, many researchers have used deep unsupervised domain adaptation techniques to address the domain gap between signals collected by sensors in different scenarios, i.e., using labeled data in the source domain and unlabeled data in the target domain to improve the performance of models in the target domain. This survey first summarizes the background of recent research on unsupervised domain adaptation with time series sensor data, the types of sensors used, the domain gap between the source and target domains, and commonly used datasets. Then, the paper classifies and compares different unsupervised domain adaptation methods according to the way of adaptation and summarizes different adaptation settings based on the number of source and target domains. Finally, this survey discusses the challenges of the current research and provides an outlook on future work. This survey systematically reviews and summarizes recent research on unsupervised domain adaptation for time series sensor data to provide the reader with a systematic understanding of the field.

Visual analysis of blow molding machine multivariate time series data

Abstract

The recent development in the data analytics field provides a boost in production for modern industries. Small-sized factories intend to take full advantage of the data collected by sensors used in their machinery. The ultimate goal is to minimize cost and maximize quality, resulting in an increase in profit. In collaboration with domain experts, we implemented a data visualization tool to enable decision-makers in a plastic factory to improve their production process. The tool is an interactive dashboard with multiple coordinated views supporting the exploration from both local and global perspectives. In summary, we investigate three different aspects: methods for preprocessing multivariate time series data, clustering approaches for the already refined data, and visualization techniques that aid domain experts in gaining insights into the different stages of the production process. Here we present our ongoing results grounded in a human-centered development process. We adopt a formative evaluation approach to continuously upgrade our dashboard design that eventually meets partners’ requirements and follows the best practices within the field. We also conducted a case study with a domain expert to validate the potential application of the tool in the real-life context. Finally, we assessed the usability and usefulness of the tool with a two-layer summative evaluation that showed encouraging results.

Graphical Abstract

A Brief Review on Internet of Things, Industry 4.0 and Cybersecurity

The advance of industrialization regarding the optimization of production to obtain greater productivity and consequently generate more profits has led to the emergence of Industry 4.0, which aims to create an environment called smart manufacturing. On the other hand, the Internet of Things is a global network of interrelated physical devices, such as sensors, actuators, intelligent applications, computers, mechanical machines, objects, and people, becoming an essential part of the Internet. These devices are data sources that provide abundant information on manufacturing processes in an industrial environment. A concern of this type of system is processing large sets of data and generating knowledge. These challenges often raise concerns about security, more specifically cybersecurity. Good cybersecurity practices make it possible to avoid damage to production lines and information. With the growing increase in threats in terms of security, this paper aims to carry out a review of existing technologies about cybersecurity in intelligent manufacturing and an introduction to the architecture of the IoT and smart manufacturing.

Fuzzy decision-making model for process quality improvement of machine tool industry chain

Industry 4.0 has fostered innovation in industries around the world. Manufacturing industries in particular are advancing towards smart manufacturing by integrating and applying relevant technologies. The output value of machine tools in Taiwan is among the top of the world and the central region is a key area for this industry chain, which supplies manufacturers in Taiwan and their international downstream customers. To support innovation in this industry, the current study used the Six Sigma quality indices for smaller-the-better, larger-the-better, and nominal-the-best quality characteristics to construct a fuzzy decision-making model. Based on this model, we propose a process quality fuzzy analysis chart (PQFAC) for process quality improvement. Our use of fuzzy decision values to replace lower confidence limits decreases the probability of misjudgment made by sampling errors. The proposed fuzzy model also offers a more accurate assessment of process improvement requirements. We provide a real-world example to demonstrate the applicability of the proposed approach. Machine tool manufacturers can apply the platform and proposed model to evaluate their process capabilities for the vital parts suppliers and downstream customers, determine optimal machine parameter settings for processes with inadequate accuracy or precision, establish more suitable machine repair and maintenance systems, and combine the improvement experiences of customers to create an improvement knowledge base. This will enhance product value and industry competitiveness for the entire machine tool industry chain.

A robust approach for industrial small-object detection using an improved faster regional convolutional neural network

With the increasing pace in the industrial sector, the need for a smart environment is also increasing and the production of industrial products in terms of quality always matters. There is a strong burden on the industrial environment to continue to reduce impulsive downtime, concert deprivation, and safety risks, which needs an efficient solution to detect and improve potential obligations as soon as possible. The systems working in industrial environments for generating industrial products are very fast and generate products rapidly, sometimes leading to faulty products. Therefore, this problem needs to be solved efficiently. Considering this problem in terms of faulty small-object detection, this study proposed an improved faster regional convolutional neural network-based model to detect the faults in the product images. We introduced a novel data-augmentation method along with a bi-cubic interpolation-based feature amplification method. A center loss is also introduced in the loss function to decrease the inter-class similarity issue. The experimental results show that the proposed improved model achieved better classification accuracy for detecting our small faulty objects. The proposed model performs better than the state-of-the-art methods.

Artificial Intelligence Applications for Industry 4.0: A Literature-Based Study

Artificial intelligence (AI) contributes to the recent developments in Industry 4.0. Industries are focusing on improving product consistency, productivity and reducing operating costs, and they want to achieve this with the collaborative partnership between robotics and people. In smart industries, hyperconnected manufacturing processes depend on different machines that interact using AI automation systems by capturing and interpreting all data types. Smart platforms of automation can play a decisive role in transforming modern production. AI provides appropriate information to take decision-making and alert people of possible malfunctions. Industries will use AI to process data transmitted from the Internet of things (IoT) devices and connected machines based on their desire to integrate them into their equipment. It provides companies with the ability to track their entire end-to-end activities and processes fully. This literature review-based paper aims to brief the vital role of AI in successfully implementing Industry 4.0. Accordingly, the research objectives are crafted to facilitate researchers, practitioners, students and industry professionals in this paper. First, it discusses the significant technological features and traits of AI, critical for Industry 4.0. Second, this paper identifies the significant advancements and various challenges enabling the implementation of AI for Industry 4.0. Finally, the paper identifies and discusses significant applications of AI for Industry 4.0. With an extensive review-based exploration, we see that the advantages of AI are widespread and the need for stakeholders in understanding the kind of automation platform they require in the new manufacturing order. Furthermore, this technology seeks correlations to avoid errors and eventually to anticipate them. Thus, AI technology is gradually accomplishing various goals of Industry 4.0.

Verification and validation of an automated robot inspection cell for automotive body-in-white: a use case for the VALU3S ECSEL project

Verification and validation (V&V) of systems, and system of systems, in an industrial context has never been as important as today. The recent developments in automated cyber-physical systems, digital twin environments, and Industry 4.0 applications require effective and comprehensive V&V mechanisms. Verification and Validation of Automated Systems' Safety and Security (VALU3S), a Horizon 2020 Electronic Components and Systems for European Leadership Joint Undertaking (ECSEL-JU) project started in May 2020, aims to create and evaluate a multi-domain V&V framework that facilitates evaluation of automated systems from component level to system level, with the aim of reducing the time and effort needed to evaluate these systems. VALU3S focuses on V&V for the requirements of safety, cybersecurity, and privacy (SCP). This paper mainly focuses on the elaboration of one of the 13 use cases of VALU3S to identify the SCP issues in an automated robot inspection cell that is being actively used for the quality control assessment of automotive body-in-white. The joint study here embarks on a collaborative approach that puts the V&V methods and workflows for the robotic arms safety trajectory planning and execution, fault injection techniques, cyber-physical security vulnerability assessment, anomaly detection, and SCP countermeasures required for remote control and inspection. The paper also presents cross-links with ECSEL-JU goals and the current advancements in the market and scientific and technological state-of-play.

A Novel Approach to the Job Shop Scheduling Problem Based on the Deep Q-Network in a Cooperative Multi-Access Edge Computing Ecosystem

In this study, based on multi-access edge computing (MEC), we provided the possibility of cooperating manufacturing processes. We tried to solve the job shop scheduling problem by applying DQN (deep Q-network), a reinforcement learning model, to this method. Here, to alleviate the overload of computing resources, an efficient DQN was used for the experiments using transfer learning data. Additionally, we conducted scheduling studies in the edge computing ecosystem of our manufacturing processes without the help of cloud centers. Cloud computing, an environment in which scheduling processing is performed, has issues sensitive to the manufacturing process in general, such as security issues and communication delay time, and research is being conducted in various fields, such as the introduction of an edge computing system that can replace them. We proposed a method of independently performing scheduling at the edge of the network through cooperative scheduling between edge devices within a multi-access edge computing structure. The proposed framework was evaluated, analyzed, and compared with existing frameworks in terms of providing solutions and services.

Semantic Data Mining in Ubiquitous Sensing: A Survey

Mining ubiquitous sensing data is important but also challenging, due to many factors, such as heterogeneous large-scale data that is often at various levels of abstraction. This also relates particularly to the important aspects of the explainability and interpretability of the applied models and their results, and thus ultimately to the outcome of the data mining process. With this, in general, the inclusion of domain knowledge leading towards semantic data mining approaches is an emerging and important research direction. This article aims to survey relevant works in these areas, focusing on semantic data mining approaches and methods, but also on selected applications of ubiquitous sensing in some of the most prominent current application areas. Here, we consider in particular: (1) environmental sensing; (2) ubiquitous sensing in industrial applications of artificial intelligence; and (3) social sensing relating to human interactions and the respective individual and collective behaviors. We discuss these in detail and conclude with a summary of this emerging field of research. In addition, we provide an outlook on future directions for semantic data mining in ubiquitous sensing contexts.

Industry 4.0 Technologies for Manufacturing Sustainability: A Systematic Review and Future Research Directions

Recent developments in manufacturing processes and automation have led to the new industrial revolution termed “Industry 4.0”. Industry 4.0 can be considered as a broad domain which includes: data management, manufacturing competitiveness, production processes and efficiency. The term Industry 4.0 includes a variety of key enabling technologies i.e., cyber physical systems, Internet of Things, artificial intelligence, big data analytics and digital twins which can be considered as the major contributors to automated and digital manufacturing environments. Sustainability can be considered as the core of business strategy which is highlighted in the United Nations (UN) Sustainability 2030 agenda and includes smart manufacturing, energy efficient buildings and low-impact industrialization. Industry 4.0 technologies help to achieve sustainability in business practices. However, very limited studies reported about the extensive reviews on these two research areas. This study uses a systematic literature review approach to find out the current research progress and future research potential of Industry 4.0 technologies to achieve manufacturing sustainability. The role and impact of different Industry 4.0 technologies for manufacturing sustainability is discussed in detail. The findings of this study provide new research scopes and future research directions in different research areas of Industry 4.0 which will be valuable for industry and academia in order to achieve manufacturing sustainability with Industry 4.0 technologies.

Soft-Sensor for Class Prediction of the Percentage of Pentanes in Butane at a Debutanizer Column

Refineries are complex industrial systems that transform crude oil into more valuable subproducts. Due to the advances in sensors, easily measurable variables are continuously monitored and several data-driven soft-sensors are proposed to control the distillation process and the quality of the resultant subproducts. However, data preprocessing and soft-sensor modelling are still complex and time-consuming tasks that are expected to be automatised in the context of Industry 4.0. Although recently several automated learning (autoML) approaches have been proposed, these rely on model configuration and hyper-parameters optimisation. This paper advances the state-of-the-art by proposing an autoML approach that selects, among different normalisation and feature weighting preprocessing techniques and various well-known Machine Learning (ML) algorithms, the best configuration to create a reliable soft-sensor for the problem at hand. As proven in this research, each normalisation method transforms a given dataset differently, which ultimately affects the ML algorithm performance. The presented autoML approach considers the features preprocessing importance, including it, and the algorithm selection and configuration, as a fundamental stage of the methodology. The proposed autoML approach is applied to real data from a refinery in the Basque Country to create a soft-sensor in order to complement the operators' decision-making that, based on the operational variables of a distillation process, detects 400 min in advance with 98.925% precision if the resultant product does not reach the quality standards.

Gearbox Failure Diagnosis Using a Multisensor Data-Fusion Machine-Learning-Based Approach

Failure detection and diagnosis are of crucial importance for the reliable and safe operation of industrial equipment and systems, while gearbox failures are one of the main factors leading to long-term downtime. Condition-based maintenance addresses this issue using several expert systems for early failure diagnosis to avoid unplanned shutdowns. In this context, this paper provides a comparative study of two machine-learning-based approaches for gearbox failure diagnosis. The first uses linear predictive coefficients for signal processing and long short-term memory for learning, while the second is based on mel-frequency cepstral coefficients for signal processing, a convolutional neural network for feature extraction, and long short-term memory for classification. This comparative study proposes an improved predictive method using the early fusion technique of multisource sensing data. Using an experimental dataset, the proposals were tested, and their effectiveness was evaluated considering predictions based on statistical metrics.

Symbiotic Relationship Between Machine Learning and Industry 4.0: A Review

Industry 4.0 though launched less than a decade ago, has revolutionized the way technologies are being used. It has found its application in almost every field of manufacturing, cybersecurity, health, banking, and other services. Industry 4.0 is heavily dependent on interconnectivity and data. Machine learning (ML) acts as a foundation for building industry 4.0 applications. In this paper, we have provided a broad view of how ML is necessary to accomplish the benefits of industry 4.0. The paper includes ML usage in companies and the limitations of ML, which need to be mitigated. There are also some instances of the failure of ML algorithms and their repercussions. Though industry 4.0 requires a lot more inputs and capital than normal processes, the long-run benefits outweigh the initial costs. ML is gaining popularity, and extensive research is happening to exploit its potential and develop full smart applications.

Industry 4.0, a revolution that requires technology and national strategies

Since 2011, when the concepts of Industry 4.0 were first announced, this industrial revolution has grown and expanded from some theoretical concepts to real-world applications. Its practicalities can be found in many fields and affect nearly all of us in so many ways. While we are adapting to new changes, adjustments are starting to reveal on national and international levels. It is becoming clear that it is not just new innovations at play, technical advancements, governmental policies and markets have never been so intertwined. Here, we generally describe the concepts of Industry 4.0, explain some new terminologies and challenges for clarity and completeness. The key of this paper is that we summarise over 14 countries’ up-to-date national strategies and plans for Industry 4.0. Some of them are bottom-up, such as Portugal, some top-down, such as Italy, a few like the United States had already been moving in this direction long before 2011. We see governments are tailoring their efforts accordingly, and industries are adapting as well as driving those changes.

An Artificial Intelligence-Based Collaboration Approach in Industrial IoT Manufacturing: Key Concepts, Architectural Extensions and Potential Applications

The digitization of manufacturing industry has led to leaner and more efficient production, under the Industry 4.0 concept. Nowadays, datasets collected from shop floor assets and information technology (IT) systems are used in data-driven analytics efforts to support more informed business intelligence decisions. However, these results are currently only used in isolated and dispersed parts of the production process. At the same time, full integration of artificial intelligence (AI) in all parts of manufacturing systems is currently lacking. In this context, the goal of this manuscript is to present a more holistic integration of AI by promoting collaboration. To this end, collaboration is understood as a multi-dimensional conceptual term that covers all important enablers for AI adoption in manufacturing contexts and is promoted in terms of business intelligence optimization, human-in-the-loop and secure federation across manufacturing sites. To address these challenges, the proposed architectural approach builds on three technical pillars: (1) components that extend the functionality of the existing layers in the Reference Architectural Model for Industry 4.0; (2) definition of new layers for collaboration by means of human-in-the-loop and federation; (3) security concerns with AI-powered mechanisms. In addition, system implementation aspects are discussed and potential applications in industrial environments, as well as business impacts, are presented.

Impact of industry 4.0 to create advancements in orthopaedics

Scientists and health professional are focusing on improving the medical sciences for the betterment of patients. The fourth industrial revolution, which is commonly known as Industry 4.0, is a significant advancement in the field of engineering. Industry 4.0 is opening a new opportunity for digital manufacturing with greater flexibility and operational performance. This development is also going to have a positive impact in the field of orthopaedics. The purpose of this paper is to present various advancements in orthopaedics by the implementation of Industry 4.0. To undertake this study, we have studied the available literature extensively on Industry 4.0, technologies of Industry 4.0 and their role in orthopaedics. Paper briefly explains about Industry 4.0, identifies and discusses the major technologies of Industry 4.0, which will support development in orthopaedics. Finally, from the available literature, the paper identifies twelve significant advancements of Industry 4.0 in orthopaedics. Industry 4.0 uses various types of digital manufacturing and information technologies to create orthopaedics implants, patient-specific tools, devices and innovative way of treatment. This revolution is to be useful to perform better spinal surgery, knee and hip replacement, and invasive surgeries.

Automatic Anomaly Detection on In-Production Manufacturing Machines Using Statistical Learning Methods

Anomaly detection is becoming increasingly important to enhance reliability and resiliency in the Industry 4.0 framework. In this work, we investigate different methods for anomaly detection on in-production manufacturing machines taking into account their variability, both in operation and in wear conditions. We demonstrate how the nature of the available data, featuring any anomaly or not, is of importance for the algorithmic choice, discussing both statistical machine learning methods and control charts. We finally develop methods for automatic anomaly detection, which obtain a recall close to one on our data. Our developed methods are designed not to rely on a continuous recalibration and hand-tuning by the machine user, thereby allowing their deployment in an in-production environment robustly and efficiently.