Fabrication of Microfluidic Chips Based on an EHD-Assisted Direct Printing Method

Physics of moderately stretched electrified jets in electrohydrodynamic jet printing

Electrohydrodynamic (EHD) jet printing involves the deposition of a liquid jet issuing from a needle stretched under the effect of a strong electric field between the needle and a collector plate. Unlike the geometrically independent classical cone-jet observed at low flow rates and high applied electric fields, at a relatively high flow rate and moderate electric field, EHD jets are moderately stretched. Jetting characteristics of such moderately stretched EHD jets differ from the typical cone-jet due to the nonlocalized cone-to-jet transition. Hence, we describe the physics of the moderately stretched EHD jet applicable to the EHD jet printing process through numerical solutions of a quasi-one-dimensional model of the EHD jet and experiments. Through comparison with experimental measurements, we show that our simulations correctly predict the jet shape for varying flow rates and applied potential difference. We present the physical mechanism of inertia-dominated slender EHD jets based on the dominant driving and resisting forces and relevant dimensionless numbers. We show that the slender EHD jet stretches and accelerates primarily due to the balance of driving tangential electric shear and resisting inertia forces in the developed jet region, whereas in the vicinity of the needle, driving charge repulsion and resisting surface tension forces govern the cone shape. The findings of this study can help in operational understanding and better control of the EHD jet printing process.

Rapid prototyping of polydimethylsiloxane (PDMS) microchips using electrohydrodynamic jet printing: Application to electrokinetic assays

Polydimethylsiloxane (PDMS) based microfluidic devices have found increasing utility for electrophoretic and electrokinetic assays because of their ease of fabrication using replica molding. However, the fabrication of high-resolution molds for replica molding still requires the resource-intensive and time-consuming photolithography process, which precludes quick design iterations and device optimization. We here demonstrate a low-cost, rapid microfabrication process, based on electrohydrodynamic jet printing (EJP), for fabricating non-sacrificial master molds for replica molding of PDMS microfluidic devices. The method is based on the precise deposition of an electrically stretched polymeric solution of polycaprolactone in acetic acid on a silicon wafer placed on a computer-controlled motion stage. This process offers the high-resolution (order 10  μ $\umu$ m) capability of photolithography and rapid prototyping capability of inkjet printing to print high-resolution templates for elastomeric microfluidic devices within a few minutes. Through proper selection of the operating parameters such as solution flow rate, applied electric field, and stage speed, we demonstrate microfabrication of intricate master molds and corresponding PDMS microfluidic devices for electrokinetic applications. We demonstrate the utility of the fabricated PDMS microchips for nonlinear electrokinetic processes such as electrokinetic instability and controlled sample splitting in ITP. The ability to rapid prototype customized reusable master molds with order 10  μ $\umu$ m resolution within a few minutes can help in designing and optimizing microfluidic devices for various electrokinetic applications.

A Review on Electrohydrodynamic (EHD) Pump

In recent years, functional fluidic and gas electrohydrodynamic (EHD) pumps have received considerable attention due to their remarkable features, such as simple structure, quiet operation, and energy-efficient utilization. EHD pumps can be applied in various industrial applications, including flow transfer, thermal management, and actuator drive. In this paper, the authors reviewed the literature surrounding functional fluidic and gas EHD pumps regarding the following aspects: the initial observation of the EHD effect, mathematical modeling, and the choice of pump structure, electrode configuration, and working medium. Based on the review, we present a summary of the development and latest research on EHD pumps. This paper provides a critical analysis of the current limitations of EHD pumps and identifies potential areas for future research. Additionally, the potential application of artificial intelligence in the field of EHD pumps is discussed in the context of its cross-disciplinary nature. Many reviews on EHD pumps focus on rigid pumps, and the contribution of this review is to summarize and analyze soft EHD pumps that have received less attention, thus reducing the knowledge gap.