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Rich J, Cole B, Li T, Lu B, Fu H, Smith BN, Xia J, Yang S, Zhong R, Doherty JL, Kaneko K, Suzuki H, Tian Z, Franklin AD, Huang TJ. Aerosol jet printing of surface acoustic wave microfluidic devices. MICROSYSTEMS & NANOENGINEERING 2024; 10:2. [PMID: 38169478 PMCID: PMC10757899 DOI: 10.1038/s41378-023-00606-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/26/2023] [Revised: 08/17/2023] [Accepted: 09/06/2023] [Indexed: 01/05/2024]
Abstract
The addition of surface acoustic wave (SAW) technologies to microfluidics has greatly advanced lab-on-a-chip applications due to their unique and powerful attributes, including high-precision manipulation, versatility, integrability, biocompatibility, contactless nature, and rapid actuation. However, the development of SAW microfluidic devices is limited by complex and time-consuming micro/nanofabrication techniques and access to cleanroom facilities for multistep photolithography and vacuum-based processing. To simplify the fabrication of SAW microfluidic devices with customizable dimensions and functions, we utilized the additive manufacturing technique of aerosol jet printing. We successfully fabricated customized SAW microfluidic devices of varying materials, including silver nanowires, graphene, and poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS). To characterize and compare the acoustic actuation performance of these aerosol jet printed SAW microfluidic devices with their cleanroom-fabricated counterparts, the wave displacements and resonant frequencies of the different fabricated devices were directly measured through scanning laser Doppler vibrometry. Finally, to exhibit the capability of the aerosol jet printed devices for lab-on-a-chip applications, we successfully conducted acoustic streaming and particle concentration experiments. Overall, we demonstrated a novel solution-based, direct-write, single-step, cleanroom-free additive manufacturing technique to rapidly develop SAW microfluidic devices that shows viability for applications in the fields of biology, chemistry, engineering, and medicine.
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Affiliation(s)
- Joseph Rich
- Department of Biomedical Engineering, Duke University, Durham, NC 27708 USA
| | - Brian Cole
- Department of Electrical and Computer Engineering, Duke University, Durham, NC 27708 USA
| | - Teng Li
- Department of Mechanical Engineering, Virginia Polytechnic Institute and State University, Blacksburg, VA 24061 USA
| | - Brandon Lu
- Department of Biomedical Engineering, Duke University, Durham, NC 27708 USA
| | - Hanyu Fu
- Department of Biomedical Engineering, Duke University, Durham, NC 27708 USA
| | - Brittany N. Smith
- Department of Electrical and Computer Engineering, Duke University, Durham, NC 27708 USA
| | - Jianping Xia
- Thomas Lord Department of Mechanical Engineering and Materials Science, Duke University, Durham, NC 27708 USA
| | - Shujie Yang
- Thomas Lord Department of Mechanical Engineering and Materials Science, Duke University, Durham, NC 27708 USA
| | - Ruoyu Zhong
- Thomas Lord Department of Mechanical Engineering and Materials Science, Duke University, Durham, NC 27708 USA
| | - James L. Doherty
- Department of Electrical and Computer Engineering, Duke University, Durham, NC 27708 USA
| | - Kanji Kaneko
- Deptartment of Precision Mechanics, Faculty of Science and Engineering, Chuo University, Tokyo, 112-8551 Japan
| | - Hiroaki Suzuki
- Deptartment of Precision Mechanics, Faculty of Science and Engineering, Chuo University, Tokyo, 112-8551 Japan
| | - Zhenhua Tian
- Department of Mechanical Engineering, Virginia Polytechnic Institute and State University, Blacksburg, VA 24061 USA
| | - Aaron D. Franklin
- Department of Electrical and Computer Engineering, Duke University, Durham, NC 27708 USA
- Department of Chemistry, Duke University, Durham, NC 27708 USA
| | - Tony Jun Huang
- Thomas Lord Department of Mechanical Engineering and Materials Science, Duke University, Durham, NC 27708 USA
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McKibben N, Ryel B, Manzi J, Muramutsa F, Daw J, Subbaraman H, Estrada D, Deng Z. Aerosol jet printing of piezoelectric surface acoustic wave thermometer. MICROSYSTEMS & NANOENGINEERING 2023; 9:51. [PMID: 37152863 PMCID: PMC10159840 DOI: 10.1038/s41378-023-00492-5] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/25/2022] [Revised: 12/19/2022] [Accepted: 01/15/2023] [Indexed: 05/09/2023]
Abstract
Surface acoustic wave (SAW) devices are a subclass of micro-electromechanical systems (MEMS) that generate an acoustic emission when electrically stimulated. These transducers also work as detectors, converting surface strain into readable electrical signals. Physical properties of the generated SAW are material dependent and influenced by external factors like temperature. By monitoring temperature-dependent scattering parameters a SAW device can function as a thermometer to elucidate substrate temperature. Traditional fabrication of SAW sensors requires labor- and cost- intensive subtractive processes that produce large volumes of hazardous waste. This study utilizes an innovative aerosol jet printer to directly write consistent, high-resolution, silver comb electrodes onto a Y-cut LiNbO3 substrate. The printed, two-port, 20 MHz SAW sensor exhibited excellent linearity and repeatability while being verified as a thermometer from 25 to 200 ∘C. Sensitivities of the printed SAW thermometer are - 96.9 × 1 0 - 6 ∘ C-1 and - 92.0 × 1 0 - 6 ∘ C-1 when operating in pulse-echo mode and pulse-receiver mode, respectively. These results highlight a repeatable path to the additive fabrication of compact high-frequency SAW thermometers.
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Affiliation(s)
- Nicholas McKibben
- Micron School of Materials Science and Engineering, Boise State University, 1910 W University Drive, Boise, ID 83725 USA
| | - Blake Ryel
- Department of Mechanical and Biomedical Engineering, Boise State University, Boise, ID 83725 USA
| | - Jacob Manzi
- School of Electrical Engineering and Computer Science, Oregon State University, 2500 NW Monroe Avenue, Corvallis, OR 97331 USA
| | - Florent Muramutsa
- Micron School of Materials Science and Engineering, Boise State University, 1910 W University Drive, Boise, ID 83725 USA
| | - Joshua Daw
- Idaho National Laboratory, Idaho Falls, ID 83415 USA
| | - Harish Subbaraman
- School of Electrical Engineering and Computer Science, Oregon State University, 2500 NW Monroe Avenue, Corvallis, OR 97331 USA
| | - David Estrada
- Micron School of Materials Science and Engineering, Boise State University, 1910 W University Drive, Boise, ID 83725 USA
- Idaho National Laboratory, Idaho Falls, ID 83415 USA
- Center for Advanced Energy Studies, Idaho Falls, ID 83401 USA
| | - Zhangxian Deng
- Department of Mechanical and Biomedical Engineering, Boise State University, Boise, ID 83725 USA
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Self-Assembled Inkjet Printer for Droplet Digital Loop-Mediated Isothermal Amplification. CHEMOSENSORS 2022. [DOI: 10.3390/chemosensors10070247] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
Developing rapid and inexpensive diagnostic tools for molecular detection has been pushed forward by the advancements of technical aspects. However, attention has rarely been paid to the molecular detection methodology using inkjet printing technique. Herein, we developed an approach that employed a self-assembled inkjet printer as the enabling technology to realize droplet digital loop-mediated isothermal amplification in a low-cost and practical format. An inkjet printer is a self-assembled tool for the generation of discrete droplets in controllable volumes from a picoliter to a nanoliter. A microfluidic chip serves as a droplets reservoir to perform droplet digital LAMP assays. The inkjet printer approach successfully quantified the HPV16 from CaSki cells. This self-assembled and practical inkjet printer device may therefore become a promising tool for rapid molecular detection and can be extended to on-site analysis.
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High Precision 3D Printing for Micro to Nano Scale Biomedical and Electronic Devices. MICROMACHINES 2022; 13:mi13040642. [PMID: 35457946 PMCID: PMC9033068 DOI: 10.3390/mi13040642] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/18/2022] [Revised: 04/11/2022] [Accepted: 04/16/2022] [Indexed: 12/12/2022]
Abstract
Three dimensional printing (3DP), or additive manufacturing, is an exponentially growing process in the fabrication of various technologies with applications in sectors such as electronics, biomedical, pharmaceutical and tissue engineering. Micro and nano scale printing is encouraging the innovation of the aforementioned sectors, due to the ability to control design, material and chemical properties at a highly precise level, which is advantageous in creating a high surface area to volume ratio and altering the overall products’ mechanical and physical properties. In this review, micro/-nano printing technology, mainly related to lithography, inkjet and electrohydrodynamic (EHD) printing and their biomedical and electronic applications will be discussed. The current limitations to micro/-nano printing methods will be examined, covering the difficulty in achieving controlled structures at the miniscule micro and nano scale required for specific applications.
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Abstract
Since their development, surface acoustic wave (SAW) devices have attracted much research attention due to their unique functional characteristics, which make them appropriate for the detection of chemical species. The scientific community has directed its efforts toward the development and integration of new materials as sensing elements in SAW sensor technology with a large area of applications, such as for example the detection of volatile organic compounds, warfare chemicals, or food spoilage, just to name a few. Thin films play an important role and are essential as recognition elements in sensor structures due to their wide range of capabilities. In addition, other requisites are the development and application of new thin film deposition techniques as well as the possibility to tune the size and properties of the materials. This review article surveys the latest progress in engineered complex materials, i.e., polymers or functionalized carbonaceous materials, for applications as recognizing elements in miniaturized SAW sensors. It starts with an overview of chemoselective polymers and the synthesis of functionalized carbon nanotubes and graphene, which is followed by surveys of various coating technologies and routes for SAW sensors. Different coating techniques for SAW sensors are highlighted, which provides new approaches and perspective to meet the challenges of sensitive and selective gas sensing.
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