Decision Tree-Based Classification for Planetary Gearboxes' Condition Monitoring with the Use of Vibration Data in Multidimensional Symptom Space

An In-Depth Study of Vibration Sensors for Condition Monitoring

Heavy machinery allows for the efficient, precise, and safe management of large-scale operations that are beyond the abilities of humans. Heavy machinery breakdowns or failures lead to unexpected downtime, increasing maintenance costs, project delays, and leading to a negative impact on personnel safety. Predictive maintenance is a maintenance strategy that predicts possible breakdowns of equipment using data analysis, pattern recognition, and machine learning. In this paper, vibration-based condition monitoring studies are reviewed with a focus on the devices and methods used for data collection. For measuring vibrations, different accelerometers and their technologies were investigated and evaluated within data collection contexts. The studies collected information from a wide range of sources in the heavy machinery. Throughout our review, we came across some studies using simulations or existing datasets. We concluded in this review that due to the complexity of the situation, we need to use more advanced accelerometers that can measure vibration.

About 3D Incompressible Flow Reconstruction from 2D Flow Field Measurements

In this paper, an assessment of the uncertainty affecting a hybrid procedure (experimental/numerical) is carried out to validate it for industrial applications, at the least. The procedure in question serves to depict 3D incompressible flow fields by using 2D measurements of it and computing the third velocity component by means of the continuity equation. A quasi-3D test case of an incompressible flow has been inspected in the wake of a NACA 0012 airfoil immersed in a forced flow of water running in a rectangular open channel. Specifically, starting from a 2D measurement data in planes orthogonal to the stream-wise direction, the computational approach can predict the third flow velocity component. A 3D ADV instrument has been utilized to measure the flow field, but only two velocity components have been considered as measured quantities, while the third one has been considered as reference with which to compare the computed component from the continuity equation to check the accuracy and validity of the hybrid procedure. At this aim, the uncertainties of the quantities have been evaluated, according to the GUM, to assess the agreement between experiments and predictions, in addition to other metrics. This aspect of uncertainty is not a technical sophistication but a substantial way to bring to the use of a 1D and 2D measurement system in lieu of a 3D one, which is costly in terms of maintenance, calibration, and economic issues. Moreover, the magnitude of the most relevant flow indicators by means of experimental data and predictions have been estimated and compared, for further confirmation by means of a supervised learning classification. Further, the sensed data have been processed, by means of a machine learning algorithm, to express them in a 3D way along with accuracy and epoch metrics. Two additional metrics have been included in the effort to show paramount interest, which are a geostatistical estimator and Sobol sensitivity. The statements of this paper can be used to design and test several devices for industrial purposes more easily.

A Review on Vibration-Based Condition Monitoring of Rotating Machinery

Monitoring vibrations in rotating machinery allows effective diagnostics, as abnormal functioning states are related to specific patterns that can be extracted from vibration signals. Extensively studied issues concern the different methodologies used for carrying out the main phases (signal measurements, pre-processing and processing, feature selection, and fault diagnosis) of a malfunction automatic diagnosis. In addition, vibration-based condition monitoring has been applied to a number of different mechanical systems or components. In this review, a systematic study of the works related to the topic was carried out. A preliminary phase involved the analysis of the publication distribution, to understand what was the interest in studying the application of the method to the various rotating machineries, to identify the interest in the investigation of the main phases of the diagnostic process, and to identify the techniques mainly used for each single phase of the process. Subsequently, the different techniques of signal processing, feature selection, and diagnosis are analyzed in detail, highlighting their effectiveness as a function of the investigated aspects and of the results obtained in the various studies. The most significant research trends, as well as the main innovations related to the various phases of vibration-based condition monitoring, emerge from the review, and the conclusions provide hints for future ideas.

Multidimensional Data Interpretation of Vibration Signals Registered in Different Locations for System Condition Monitoring of a Three-Stage Gear Transmission Operating under Difficult Conditions

This article provides a discussion of the results of studies on the original system condition monitoring of a three-stage transmission with a bevel–cylindrical–planetary configuration installed in an experimental scraper conveyor. Due to the high vibroactivity of gear transmissions operating under the impact of a scraper conveyor’s chain drive, these unwanted effects of machine operating vibrations were assumed to be applied. For purposes of the study, vibrations were measured on the driving transmission housing in an idling scraper conveyor. The main purpose of the study was to establish the frequencies characteristic of the gear transmission, and to determine whether it was possible to run vibroacoustic diagnostics of the same transmission under conditions with a considerable impact of the conveyor chain. An additional cognitively significant research goal was the analysis of the dependence of the diagnostic utility of the signal depending on the sensor mounting point. Five different locations of three-axis sensors oriented to the next stages and various types of gears were determined, as well as places characterized by high spatial accessibility, which are often selected as places for measuring the vibration of gears. Using MATLAB software, a program was written that was calibrated and adapted to the specifics of the measuring equipment based on the collected test results. As a result, it was possible to obtain a multidimensional data interpretation of vibration signals of system condition monitoring of a three-stage gear transmission operating under difficult conditions. The results were based on signals registered on the real three-stage gear transmission operating under the impact of a scraper conveyor’s chain drive.

The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions

This paper presents the use of artificial neural networks in diagnosing the technical condition of drive systems operating under variable conditions. The effects of temperature and load variations on the values of diagnostic parameters were considered. An experiment was conducted on a testing rig where a variable load was introduced corresponding to the load of the main gearbox of the bucket wheel excavator. The signals of vibration acceleration on the gearbox body, rotational speed, and current consumption of the drive motor for different values of oil temperature were measured. Synchronous analysis was performed, and the values of order amplitudes and the corresponding values of current, speed, and temperature were determined. Such datasets were the learning vectors for a set of artificial deep learning neural networks. A new approach proposed in this paper is to train the network using a learning set consisting only of data from the efficient system. The responses of the trained neural networks to new data from the undamaged system were performed against the response to data recorded for three damage states: misalignment, unbalance, and simultaneous misalignment and unbalance. As a result, a diagnostic parameter as a normalized measure of the deviation of the network results was developed for the faulted system from the result for the undamaged condition.

Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure

The paper discusses the results of a study carried out to determine the thermal condition of a conveyor power unit using a thermal imaging camera. The tests covered conveyors in the main haulage system carrying coal from a longwall. The measurements were taken with a thermal imaging diagnostic method which measures infrared radiation emitted by an object. This technology provides a means of assessing the imminence and severity of a possible failure or damage. The method is a non-contact measuring technique and offers great advantages in an underground mine. The thermograms were analysed by comparing the temperature distribution. An analysis of the operating time of the conveyors was also carried out and the causes of the thermal condition were determined. The main purpose of the research was to detect changes in thermal state during the operation of a belt conveyor that could indicate failure and permit early maintenance and eliminate the chance of a fire. The article also discusses the construction and principle of operation of a thermal imaging camera. The findings obtained from the research analysis on determining the thermal condition of the conveyor drive unit are a valuable source of information for the mine’s maintenance service.

Quantitative Risk Assessment in Construction Disputes Based on Machine Learning Tools

A high monetary value of the construction projects is one of the reasons of frequent disputes between a general contractor (GC) and a client. A construction site is a unique, one-time, and single-product factory with many parties involved and dependent on each other. The organizational dependencies and their complexity make any fault or mistake propagate and influence the final result (delays, cost overruns). The constant will of the parties involved results in completing a construction object. The cost increase, over the expected level, may cause settlements between parties difficult and lead to disputes that often finish in a court. Such decision of taking a client to a court may influence the future relations with a client, the trademark of the GC, as well as, its finance. To ascertain the correctness of the decision of this kind, the machine learning tools as decision trees (DT) and artificial neural networks (ANN) are applied to predict the result of a dispute. The dataset of about 10 projects completed by an undisclosed contractor is analyzed. Based on that, a much bigger database is simulated for automated classifications onto the following two classes: a dispute won or lost. The accuracy of over 93% is achieved, and the reasoning based on results from DT and ANN is presented and analyzed. The novelty of the article is the usage of in-company data as the independent variables what makes the model tailored for a specific GC. Secondly, the calculation of the risk of wrong decisions based on machine learning tools predictions is introduced and discussed.

Optimisation and evaluation of the random forest model in the efficacy prediction of chemoradiotherapy for advanced cervical cancer based on radiomics signature from high-resolution T2 weighted images

PURPOSE

Our objective was to establish a random forest model and to evaluate its predictive capability of the treatment effect of neoadjuvant chemotherapy-radiation therapy.

METHODS

This retrospective study included 82 patients with locally advanced cervical cancer who underwent scanning from March 2013 to May 2018. The random forest model was established and optimised based on the open source toolkit scikit-learn. Byoptimising of the number of decision trees in the random forest, the criteria for selecting the final partition index and the minimum number of samples partitioned by each node, the performance of random forest in the prediction of the treatment effect of neoadjuvant chemotherapy-radiation therapy on advanced cervical cancer (> IIb) was evaluated.

RESULTS

The number of decision trees in the random forests influenced the model performance. When the number of decision trees was set to 10, 25, 40, 55, 70, 85 and 100, the performance of random forest model exhibited an increasing trend first and then a decreasing one. The criteria for the selection of final partition index showed significant effects on the generation of decision trees. The Gini index demonstrated a better effect compared with information gain index. The area under the receiver operating curve for Gini index attained a value of 0.917.

CONCLUSION

The random forest model showed potential in predicting the treatment effect of neoadjuvant chemotherapy-radiation therapy based on high-resolution T2WIs for advanced cervical cancer (> IIb).