Sensitivities of Rheological Properties of Magnetoactive Foam for Soft Sensor Technology

Stiffness enhancement of magnetorheological foam by structural modification using silica nanoparticles additive

Magnetorheological (MR) foam is a newly developed porous smart material that is able to change its properties continuously, actively, and reversibly in response to controllable external magnetic stimuli. Unfortunately, the stiffness or also known as storage modulus of MR foam is still rather low and insufficient, in the range of below 100 kPa only, due to weak interparticle interaction between CIPs and the foam matrix, which consequently restricts the potential of MR foam to be used in future sensor applications or in other semi-active devices. Therefore, the aim of this research is to enhance the structural and storage modulus of MR foam by adding silica nanoparticles as an additive. Consequently, MR foam samples with different compositions of silica nanoparticles in the range of 0–5 wt% were prepared via an in situ method. The rheological properties were tested under an oscillatory shear mode with the absence and presence of magnetic fields using a rheometer, with the input parameters of strains between 0.001% and 10% and range of magnetic flux density between 0 and 0.73 T for a magnetic field sweep test. The rheological findings show that with the addition of silica nanoparticles, particularly at 4 wt%, have enhanced the storage modulus of MR foam by 260%, which attributed to the highest stiffness from 45 to 162 kPa. Meanwhile, the change of storage modulus under the influence of magnetic fields (0 T–0.73 T) somehow showed small increment, about ∆1 kPa for each concentration of silica nanoparticles in MR foams, due to non-magnetic behavior of silica. The morphological characteristics of MR foams were described by an elemental analysis carried out by a using variable pressure scanning electron microscope (VPSEM) equipped with energy dispersive x-ray spectroscopy (EDX). The micrographs demonstrated large open-cell pores for MR foam, while MR foam with silica nanoparticles exhibited more closed-cell pores, associated with the enhancement of its storage modulus. It indicates that the silica nanoparticles have encouraged well dispersion of the particles in the foam matrix, which improved and strengthened the microstructure of MR foams through formation of silane coupling bonds of silica in the filler-matrix structure. Overall, incorporation of silica nanoparticles as an additive in the MR foam could provide advantage in enhancing the structure and mechanical properties of MR foam, for various future smart devices.

Magneto-Dielectric Effects in Polyurethane Sponge Modified with Carbonyl Iron for Applications in Low-Cost Magnetic Sensors

In this study, magnetizable polyurethane sponges (MSs) were obtained from commercial absorbent polyurethane sponges (PSs) doped with carbonyl iron microparticles (CIPs). Based on MSs, we manufactured cylindrical capacitors (CCs). The CCs were subjected to both a magnetic field and an alternating electric field, with a frequency of f=1 kHz. Using an RLC bridge, we measured the series electric capacitance, Cs, and the tangent of the loss angle, Ds. From the functions Cs=Cs(δ)CCs and Ds=Ds(δ)CCs, we extracted the components of the complex dielectric permittivity. It was found that the CIPs embedded in the MS matrix aggregated, leading to magneto-dielectric effects such as the enhancement of the complex dielectric permittivity components when applying the magnetic field as a principal effect and the enhancement of the electric capacitance and time constant of the capacitors as a secondary effect. The obtained results represent landmarks in the realization of low-cost magnetic field sensors, deformation and mechanical stress transducers in the robotics industry, etc.

Dual Properties of Polyvinyl Alcohol-Based Magnetorheological Plastomer with Different Ratio of DMSO/Water

Polyvinyl alcohol (PVA)-based magnetorheological plastomer (MRP) possesses excellent magnetically dependent mechanical properties such as the magnetorheological effect (MR effect) when exposed to an external magnetic field. PVA-based MRP also shows a shear stiffening (ST) effect, which is very beneficial in fabricating pressure sensor. Thus, it can automatically respond to external stimuli such as shear force without the magnetic field. The dual properties of PVA-based MRP mainly on the ST and MR effect are rarely reported. Therefore, this work empirically investigates the dual properties of this smart material under the influence of different solvent compositions (20:80, 40:60, 60:40, and 80:20) by varying the ratios of binary solvent mixture (dimethyl sulfoxide (DMSO) to water). Upon applying a shear stress with excitation frequencies from 0.01 to 10 Hz, the storage modulus (G′) for PVA-based MRP with DMSO to water ratio of 20:40 increases from 6.62 × 10⁻⁵ to 0.035 MPa. This result demonstrates an excellent ST effect with the relative shear stiffening effect (RSTE) up to 52,827%. In addition, both the ST and MR effect show a downward trend with increasing DMSO content to water. Notably, the physical state of hydrogel MRP could be changed with different solvent ratios either in the liquid-like or solid-like state. On the other hand, a transient stepwise experiment showed that the solvent’s composition had a positive effect on the arrangement of CIPs within the matrix as a function of the external magnetic field. Therefore, the solvent ratio (DMSO/water) can influence both ST and MR effects of hydrogel MRP, which need to be emphasized in the fabrication of hydrogel MRP for appropriate applications primarily with soft sensors and actuators for dynamic motion control.

Ultrathin and Highly Tough Hydrogel Films for Multifunctional Strain Sensors

With good flexibility and biocompatibility, hydrogel-based sensors have been widely used in human motion detection, artificial intelligence, human-machine interface, and other fields. Previous research on hydrogel-based sensors has focused on improving the mechanical properties and signal transmission sensitivity. With the development of human smart devices, there is an increasing demand for hydrogel sensor comfort and more application functions, such as ultrathin structures and recognition functions for contact surfaces, which are realized with higher requirements for the thickness, flexibility, friction resistance, and biocompatibility of hydrogels. Inspired by the ultrathin and flexible characteristics of human organ biofilms, we constructed conductive hydrogel films by using the flim-casting and glycerol-H₂O secondary hydration methods. This ultrathin structure enables the hydrogel films to have a high elongation at break of 523.3%, a stress of 3.5 MPa, and a good friction resistance. Combined with the excellent sensing properties (gauge factor = 2.1 and a response time of 200 ms), the hydrogel film-based sensor can not only record human motion signals but also recognize the surface texture and roughness of objects, such as glass, brushes, wood, and sandpaper with mesh sizes of 80, 50, and 24, accurately. In addition, this hydrogel film has a series of excellent properties such as UV shielding, antiswelling ability, and good biocompatibility. This research provides a novel way for the development of emerging soft-material smart devices, such as hydrogel-based electronic skin and soft robots.