Comparison of Novelty Detection Methods for Detection of Various Rotary Machinery Faults

Fuzzy-Logic-Based Recommendation System for Processing in Condition Monitoring

The development of a machine's condition monitoring system is often a challenging task. This process requires the collection of a sufficiently large dataset on signals from machine operation, context information related to the operation conditions, and the diagnosis experience. The two referred problems are today relatively easy to solve. The hardest to describe is the diagnosis experience because it is based on imprecise and non-numerical information. However, it is essential to process acquired data to develop a robust monitoring system. This article presents a framework for a system dedicated to recommending processing algorithms for condition monitoring. It includes a database and fuzzy-logic-based modules composed within the system. Based on the contextual knowledge provided by the user, the procedure suggests processing algorithms. This paper presents the evaluation of the proposed agent on two different parallel gearboxes. The results of the system are processing algorithms with assigned model types. The obtained results show that the algorithms recommended by the system achieve a higher accuracy than those selected arbitrarily. The results obtained allow for an average of 5 to 14.5% higher accuracy.

IoT System for Detecting the Condition of Rotating Machines Based on Acoustic Signals

Modern predictive maintenance techniques have been significantly improved with the development of Industrial Internet of Things solutions which have enabled easier collection and analysis of various data. Artificial intelligence-based algorithms in combination with modular interconnected architecture of sensors, devices and servers, have resulted in the development of intelligent maintenance systems which outperform most traditional machine maintenance approaches. In this paper, a novel acoustic-based IoT system for condition detection of rotating machines is proposed. The IoT device designed for this purpose is mobile and inexpensive and the algorithm developed for condition detection consists of a combination of discrete wavelet transform and neural networks, while a genetic algorithm is used to tune the necessary hyperparameters. The performance of this system has been tested in a real industrial setting, on different rotating machines, in an environment with strong acoustic pollution. The results show high accuracy of the algorithm, with an average F1 score of around 0.99 with tuned hyperparameters.

Feature-Based Multi-Class Classification and Novelty Detection for Fault Diagnosis of Industrial Machinery

Given the strategic role that maintenance assumes in achieving profitability and competitiveness, many industries are dedicating many efforts and resources to improve their maintenance approaches. The concept of the Smart Factory and the possibility of highly connected plants enable the collection of massive data that allow equipment to be monitored continuously and real-time feedback on their health status. The main issue met by industries is the lack of data corresponding to faulty conditions, due to environmental and safety issues that failed machinery might cause, besides the production loss and product quality issues. In this paper, a complete and easy-to-implement procedure for streaming fault diagnosis and novelty detection, using different Machine Learning techniques, is applied to an industrial machinery sub-system. The paper aims to offer useful guidelines to practitioners to choose the best solution for their systems, including a model hyperparameter optimization technique that supports the choice of the best model. Results indicate that the methodology is easy, fast, and accurate. Few training data guarantee a high accuracy and a high generalization ability of the classification models, while the integration of a classifier and an anomaly detector reduces the number of false alarms and the computational time.