A Primer on the Factories of the Future

Industrial Shared Wireless Communication Systems-Use Case of Autonomous Guided Vehicles with Collaborative Robot

Dedicated fieldbuses were developed to provide temporal determinisms for industrial distributed real-time systems. In the early stages, communication systems were dedicated to a single protocol and generally supported a single service. Industrial Ethernet, which is used today, supports many concurrent services, but usually only one real-time protocol at a time. However, shop-floor communication must support a range of different traffic from messages with strict real-time requirements such as time-driven messages with process data and event-driven security messages to diagnostic messages that have more relaxed temporal requirements. Thus, it is necessary to combine different real-time protocols into one communication network. This raises many challenges, especially when the goal is to use wireless communication. There is no research work on that area and this paper attempts to fill in that gap. It is a result of some experiments that were conducted while connecting a Collaborative Robot CoBotAGV with a production station for which two real-time protocols, Profinet and OPC UA, had to be combined into one wireless network interface. The first protocol was for the exchange of processing data, while the latter integrated the vehicle with Manufacturing Execution System (MES) and Transport Management System (TMS). The paper presents the real-time capabilities of such a combination-an achievable communication cycle and jitter.

AI-Based Support System for Monitoring the Quality of a Product within Industry 4.0 Paradigm

Three-dimensional (3D) printing, also known as additive manufacturing (AM), has already shown its potential in the fourth technological revolution (Industry 4.0), demonstrating remarkable applications in manufacturing, including of medical devices. The aim of this publication is to present the novel concept of support by artificial intelligence (AI) for quality control of AM of medical devices made of polymeric materials, based on the example of our own elbow exoskeleton. The methodology of the above-mentioned inspection process differs depending on the intended application of 3D printing as well as 3D scanning or reverse engineering. The use of artificial intelligence increases the versatility of this process, allowing it to be adapted to specific needs. This brings not only innovative scientific and technological solutions, but also a significant economic and social impact through faster operation, greater efficiency, and cost savings. The article also indicates the limitations and directions for the further development of the proposed solution.