Industrial Soft Sensor Optimized by Improved PSO: A Deep Representation-Learning Approach

Development and application of random forest regression soft sensor model for treating domestic wastewater in a sequencing batch reactor

Small-scale distributed water treatment equipment such as sequencing batch reactor (SBR) is widely used in the field of rural domestic sewage treatment because of its advantages of rapid installation and construction, low operation cost and strong adaptability. However, due to the characteristics of non-linearity and hysteresis in SBR process, it is difficult to construct the simulation model of wastewater treatment. In this study, a methodology was developed using artificial intelligence and automatic control system that can save energy corresponding to reduce carbon emissions. The methodology leverages random forest model to determine a suitable soft sensor for the prediction of COD trends. This study uses pH and temperature sensors as premises for COD sensors. In the proposed method, data were pre-processed into 12 input variables and top 7 variables were selected as the variables of the optimized model. Cycle ended by the artificial intelligence and automatic control system instead of by fixed time control that was an uncontrolled scenario. In 12 test cases, percentage of COD removal is about 91. 075% while 24. 25% time or energy was saved from an average perspective. This proposed soft sensor selection methodology can be applied in field of rural domestic sewage treatment with advantages of time and energy saving. Time-saving results in increasing treatment capacity and energy-saving represents low carbon technology. The proposed methodology provides a framework for investigating ways to reduce costs associated with data collection by replacing costly and unreliable sensors with affordable and reliable alternatives. By adopting this approach, energy conservation can be maintained while meeting emission standards.

Inferential Composition Control of a Distillation Column Using Active Disturbance Rejection Control with Soft Sensors

This paper presents the integration of active disturbance rejection control (ADRC) with soft sensors for enhancing the composition control performance in a distillation column. Static and dynamic soft sensors are developed to estimate the top and bottom product compositions using multiple tray temperatures. In order to cope with the collinearity issues in tray temperature measurements, static and dynamic principal component regression is used in developing the soft sensors. The soft sensor outputs are introduced as the feedback signals to ADRC. This control scheme is termed as "inferential ADRC control". Static control offsets are eliminated through mean updating in the soft-sensor models. The effectiveness of the proposed control scheme is demonstrated on a benchmark simulated methanol-water distillation column.

Association Measure and Compact Prediction for Chemical Process Data from an Information-Theoretic Perspective

Mutual information (MI) has been widely used for association mining in complex chemical processes, but how to precisely estimate MI between variables of different numerical types, discriminate their association relationships with targets and finally achieve compact and interpretable prediction has not been discussed in detail, which may limit MI in more complicated industrial applications. Therefore, this paper first reviews the existing information-based association measures and proposes a general framework, GIEF, to consistently detect associations and independence between different types of variables. Then, the study defines four mutually exclusive association relations of variables from an information-theoretic perspective to guide feature selection and compact prediction in high-dimensional processes. Based on GIEF and conditional mutual information maximization (CMIM), a new algorithm, CMIM-GIEF, is proposed and tested on a fluidized catalytic cracking (FCC) process with 217 variables, one which achieves significantly improved accuracies with fewer variables in predicting the yields of four crucial products. The compact variables identified are also consistent with the results of Shapley Additive exPlanations (SHAP) and industrial experience, proving good adaptivity of the method for chemical process data.